"Aim for success not perfection... Remember that fear always lurks behind perfectionism. Confronting your fears and allowing yourself the right to be human can, paradoxically, make you a far happier and more productive person." - Dr. David Burns
"The secret to productive goal setting is in establishing clearly defined goals, writing them down and then focusing on them several times a day with words, pictures and emotions as if we've already achieved them." - Denis Waitley
"Your own mind is a sacred enclosure into which nothing harmful can enter except by your permission." - Ralph Waldo Emerson
"Work as though you would live forever, and live as though you would die today" - Og Mandino
"You don't have to be a fantastic hero to do certain things - to compete. You can be just an ordinary chap, sufficiently motivated to reach challenging goals" - Edmund Hillary
"Goals are dreams with deadlines" - Diana Scharf Hunt
"If you're bored with life -- you don't get up every morning with a burning desire to do things -- you don't have enough goals." - Lou Holtz
"Goals are not only absolutely necessary to motivate us. They are essential to really keep us alive." - Robert H. Schuller
"You have to set goals that are almost out of reach. If you set a goal that is attainable without much work or thought, you are stuck with something below your true talent and potential." - Steve Garvey
"You measure the size of the accomplishment by the obstacles you had to overcome to reach your goals." - Booker T. Washington
"It’s always fun to do the impossible." - Walt Disney
"My philosophy of life is that if we make up our mind what we are going to make of our lives, then work hard toward that goal, we never lose - somehow we win out." - Ronald Regan
"Goals. There's not telling what you can do when you get inspired by them. There's no telling what you can do when you believe in them. There's no telling what will happen when you act upon them." - Jim Rohn
"Your goals are the road maps that guide you and show you what is possible for your life." - Les Brown
"Big goals get big results. No goals get no results or somebody else's results." - Mark Victor Hansen
"Goals give you more than a reason to get up in the morning; they are an incentive to keep you going all day. Goals tend to tap the deeper resources and draw the best out of life." - Harvey Mackay
"Emptiness is a symptom that you are not living creatively. You either have not goal that is important enough to you, or you are not using your talents and efforts in a striving toward an important goal." - Maxwell Maltz
"Remember, what you get by reaching your destination isn't nearly as important as what you become by reaching your goals -- what you will become is the winner you were born to be!" - Zig Ziglar
"If you aim at nothing, you'll hit it every time." – Anonymous
"All you have to do is know where you're going. The answers will come to you of their own accord." - Earl Nightingale
Thursday, December 13, 2007
Tuesday, December 11, 2007
GENERAL SPECIFICATION FOR LV SWITCHBOARDS
PART 1 - GENERAL
1.01 DESCRIPTION
A. This section covers the manufacture, furnish, installation and testing of all equipment, accessories and materials required for the installation of LV Switchboards (Type Tested Assemblies) in accordance with the specifications and drawings.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO 1609 Saudi Standard for low voltage switchgear and controlgear
assemblies-Part 1 : Type tested and partially type tested assemblies
2. IEC 60439-1 Low voltage switchgear and controlgear assemblies-
Part 1 : Type tested and partially type tested assemblies
3. IEC 60529 Degrees of protection provided by enclosure (IP Code)
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed switchboards.
C. If requested by the Ministry, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of LV switchboards for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least five years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the Ministry representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the Ministry representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the Ministry representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the Ministry representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store swithboards in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to switchboard internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to LV Switchboards rated above 250 Amps and upto 4000 Amps, classified as ‘Main Distribution Boards’ and ‘Sub-Main Distribution Boards’.
B. Extensions to the low voltage electrical switchboards shall be possible on either side (right or left).
C. The Switchboard and the associated Switchgear and Controlgear like Circuit Breakers, Contactors, Switches, Meters etc. should be from the same manufacturer.
2.02 TECHNICAL CHARACTERISTIC
A. The switchboards shall be designed and tested for the following electrical values:
1. Rated voltage 1000 V three-phase.
2. Rated operating voltage 690V
3. Frequency 60 Hz.
4. Insulation level 2.5 kV- 60 Hz, 1min
8 kV-1,2/50µs.
5. Busbar rated current As shown on the drawings.
6. Short-circuit withstand current As shown on the drawings.
7. Degree of protection (IP) IP 31 for Indoor Application and IP55 for Outdoor
Application or as indicated on the drawings
8 Impact strength (IK) IK08 for Indoor Application and IK10 for Outdoor Application.
2.03 SERVICE CONDITIONS
A. The switchboard shall be suitable for operations at a height of less than 2000 meters above sea level.
B. The switchboards shall be capable of operating normally within the following temperature range
1. Maximum air temperature + 40 ° C
2. Minimum air temperature - 5 ° C
C. Manufacturer shall declare wether switchboard is able to operate in air temperature higher than + 40 °C and if current derating is necessary.
2.04 CONSTRUCTION AND OPERATION
A. The low voltage switchboard shall have a permissible asymmetrical short circuit current up to short circuit current shown on the drawings for 1 second. The busbars shall be designed for mounting on insulated supports that are sufficient in number to accept the electro-dynamic forces resulting from the flow of the peak asymmetrical short circuit current.
B. The low voltage switchboard shall have an earthing circuit including a bar that can be removed for isolation purposes during the necessary insulation measurements (removal of the bar shall require a tool)
C. The switchboard shall be suitable for front or rear connections.
D. Cable entry shall be via the bottom or the top.
E. The low voltage switchboard shall not be heigher than 2000mm.
F. Natural ventilation shall make it possible for the Switchboard components to operate with in the recommended temperature ranges.
G. The low voltage electrical switchboard shall have small depths, thus optimizing layout in electrical rooms:
1. Max. 400 mm up to 1600A.
2. Max.1200 mm up to 4000 A.
H. The system shall make it possible to implement fixed or withdrawable distribution switchgear.
I. Selection of switchboard components shall be made in compliance with standard IEC 60947 and related specification in the contract documents.
J. The low voltage electrical switchboard shall be made up of identified functional volumes including the busbar compartment, switchgear and controlgear component compartment, connection compartment and auxiliaries compartment.
1. The different types of busbars shall be the main busbars, distribution busbars and auxiliary busbars.
2. The busbars shall be made of electrolytic copper.
3. The compartment shall be located inside a metal enclosure with walls providing protection against direct contact with live parts and guaranteeing a degree of protection (IP) requested. The frame, the external panels (doors, side and rear panels, tops) and internal elements (ducts) shall be made of 1.5-mm thick folded metal steel sheet and protected by epoxy polyester powder paint coating.
K. Withdrawable circuit breakers shall have four different positions:
1. Connected
2. Test
3. Disconnected
4. Removed
L. The switchboard shall be suitable for installation side by side and back to back and capable of receiving lateral ducts for busbar, cables and terminals.
M. The switchboard cover panel shall be removable.
N. The construction system shall provide a complete set of elements for installing fixed or withdrawable switching and protective devices, measurement devices and control/ monitoring devices in the switchboard.
2.05 Protection and safety
A. The low voltage electrical switchboards shall ensure the safety of life and property as well as provide a high level of continuity to service
1. Switching safety shall be ensured by mechanical device preventing on load withdrawal
2. Operating safety shall be ensured by compartmenting in compliance with standard IEC 60439-1 and according to Form 2b. However, if specifically asked, the same Switchboard should be capable of upgrading to Form 3a, 3b, 4a or 4b.
3. Current interruption shall be of the “ visible break isolation “or “positive contact indication “type as defined by standard IEC 60947-3.
B. In view of reducing the risk of electrical shock
1. Power and control circuit shall be separate and completely isolated.
2. Auxiliary circuits shall be of the extra low voltage type.
2.06 TYPE TESTS AND ROUTINE TESTS
A. Routine Tests
The switchboard shall be subject to Routine Factory Test carried out by the Panelbuilder and shall be substantiated by a test report signed by the factory quality control department., in accordance with IEC 60439 –1 as follows:
1. Conformity with drawings and diagrams.
2. Visual Inspection.
3. Functional electrical and mechanical operation
4. Dielectric test.
B. Type Tests
In accordance with IEC 60439 –1, the Switchboard Design must have qualified fully to the Seven Type-Tests detailed below, conducted by an Accredited Independent Testing Laboratory like ASEFA, ASTA, KEMA etc. Certificates for each Test shall be submitted to the Ministry Representative for Review.
1. Temperature-rise test.
2. Dielectric test.
3. Short-circuit withstand test.
4. Effectiveness of the protective circuits test.
5. Clearance and creepage distance test.
6. Mechanical operation test.
7. Degree of protection test.
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT INSTALLATION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
C. Splices shall be implemented to ensure the electrical continuity of the horizontal busbars, auxiliary buses and the proactive conductor between adjacent sections.
D. It shall be possible to secure the sections to a floor that is flat by nchoring directly to a concrete floor using anchor bolts or by securing to ordinary metal profiles.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
1.01 DESCRIPTION
A. This section covers the manufacture, furnish, installation and testing of all equipment, accessories and materials required for the installation of LV Switchboards (Type Tested Assemblies) in accordance with the specifications and drawings.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO 1609 Saudi Standard for low voltage switchgear and controlgear
assemblies-Part 1 : Type tested and partially type tested assemblies
2. IEC 60439-1 Low voltage switchgear and controlgear assemblies-
Part 1 : Type tested and partially type tested assemblies
3. IEC 60529 Degrees of protection provided by enclosure (IP Code)
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed switchboards.
C. If requested by the Ministry, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of LV switchboards for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least five years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the Ministry representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the Ministry representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the Ministry representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the Ministry representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store swithboards in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to switchboard internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to LV Switchboards rated above 250 Amps and upto 4000 Amps, classified as ‘Main Distribution Boards’ and ‘Sub-Main Distribution Boards’.
B. Extensions to the low voltage electrical switchboards shall be possible on either side (right or left).
C. The Switchboard and the associated Switchgear and Controlgear like Circuit Breakers, Contactors, Switches, Meters etc. should be from the same manufacturer.
2.02 TECHNICAL CHARACTERISTIC
A. The switchboards shall be designed and tested for the following electrical values:
1. Rated voltage 1000 V three-phase.
2. Rated operating voltage 690V
3. Frequency 60 Hz.
4. Insulation level 2.5 kV- 60 Hz, 1min
8 kV-1,2/50µs.
5. Busbar rated current As shown on the drawings.
6. Short-circuit withstand current As shown on the drawings.
7. Degree of protection (IP) IP 31 for Indoor Application and IP55 for Outdoor
Application or as indicated on the drawings
8 Impact strength (IK) IK08 for Indoor Application and IK10 for Outdoor Application.
2.03 SERVICE CONDITIONS
A. The switchboard shall be suitable for operations at a height of less than 2000 meters above sea level.
B. The switchboards shall be capable of operating normally within the following temperature range
1. Maximum air temperature + 40 ° C
2. Minimum air temperature - 5 ° C
C. Manufacturer shall declare wether switchboard is able to operate in air temperature higher than + 40 °C and if current derating is necessary.
2.04 CONSTRUCTION AND OPERATION
A. The low voltage switchboard shall have a permissible asymmetrical short circuit current up to short circuit current shown on the drawings for 1 second. The busbars shall be designed for mounting on insulated supports that are sufficient in number to accept the electro-dynamic forces resulting from the flow of the peak asymmetrical short circuit current.
B. The low voltage switchboard shall have an earthing circuit including a bar that can be removed for isolation purposes during the necessary insulation measurements (removal of the bar shall require a tool)
C. The switchboard shall be suitable for front or rear connections.
D. Cable entry shall be via the bottom or the top.
E. The low voltage switchboard shall not be heigher than 2000mm.
F. Natural ventilation shall make it possible for the Switchboard components to operate with in the recommended temperature ranges.
G. The low voltage electrical switchboard shall have small depths, thus optimizing layout in electrical rooms:
1. Max. 400 mm up to 1600A.
2. Max.1200 mm up to 4000 A.
H. The system shall make it possible to implement fixed or withdrawable distribution switchgear.
I. Selection of switchboard components shall be made in compliance with standard IEC 60947 and related specification in the contract documents.
J. The low voltage electrical switchboard shall be made up of identified functional volumes including the busbar compartment, switchgear and controlgear component compartment, connection compartment and auxiliaries compartment.
1. The different types of busbars shall be the main busbars, distribution busbars and auxiliary busbars.
2. The busbars shall be made of electrolytic copper.
3. The compartment shall be located inside a metal enclosure with walls providing protection against direct contact with live parts and guaranteeing a degree of protection (IP) requested. The frame, the external panels (doors, side and rear panels, tops) and internal elements (ducts) shall be made of 1.5-mm thick folded metal steel sheet and protected by epoxy polyester powder paint coating.
K. Withdrawable circuit breakers shall have four different positions:
1. Connected
2. Test
3. Disconnected
4. Removed
L. The switchboard shall be suitable for installation side by side and back to back and capable of receiving lateral ducts for busbar, cables and terminals.
M. The switchboard cover panel shall be removable.
N. The construction system shall provide a complete set of elements for installing fixed or withdrawable switching and protective devices, measurement devices and control/ monitoring devices in the switchboard.
2.05 Protection and safety
A. The low voltage electrical switchboards shall ensure the safety of life and property as well as provide a high level of continuity to service
1. Switching safety shall be ensured by mechanical device preventing on load withdrawal
2. Operating safety shall be ensured by compartmenting in compliance with standard IEC 60439-1 and according to Form 2b. However, if specifically asked, the same Switchboard should be capable of upgrading to Form 3a, 3b, 4a or 4b.
3. Current interruption shall be of the “ visible break isolation “or “positive contact indication “type as defined by standard IEC 60947-3.
B. In view of reducing the risk of electrical shock
1. Power and control circuit shall be separate and completely isolated.
2. Auxiliary circuits shall be of the extra low voltage type.
2.06 TYPE TESTS AND ROUTINE TESTS
A. Routine Tests
The switchboard shall be subject to Routine Factory Test carried out by the Panelbuilder and shall be substantiated by a test report signed by the factory quality control department., in accordance with IEC 60439 –1 as follows:
1. Conformity with drawings and diagrams.
2. Visual Inspection.
3. Functional electrical and mechanical operation
4. Dielectric test.
B. Type Tests
In accordance with IEC 60439 –1, the Switchboard Design must have qualified fully to the Seven Type-Tests detailed below, conducted by an Accredited Independent Testing Laboratory like ASEFA, ASTA, KEMA etc. Certificates for each Test shall be submitted to the Ministry Representative for Review.
1. Temperature-rise test.
2. Dielectric test.
3. Short-circuit withstand test.
4. Effectiveness of the protective circuits test.
5. Clearance and creepage distance test.
6. Mechanical operation test.
7. Degree of protection test.
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT INSTALLATION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
C. Splices shall be implemented to ensure the electrical continuity of the horizontal busbars, auxiliary buses and the proactive conductor between adjacent sections.
D. It shall be possible to secure the sections to a floor that is flat by nchoring directly to a concrete floor using anchor bolts or by securing to ordinary metal profiles.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
SPECIFICATION FOR LV FINAL DISTRIBUTION BOARDS
PART 1 - GENERAL
1.01 DESCRIPTION
A. This section covers the manufacture, furnish, installation and testing of all equipment, accessories and materials required for the installation of LV Final Distribution Boards rated upto 250 Amps.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO 1611 Saudi Standard for Low Voltage Distribution Boards
2. IEC 60439-3 Low voltage Final Distribution Boards.
3. IEC 60529 Degree of Protection provided by the encloure (IP Code)
4. IEC 60947-2 Low Voltage Switchgear and Controlgear – Circuit breakers.
5. IEC 61008-1 Residual Current operated Circuit Breakers without integral Overcurrent Protection (RCCB’s)
6. IEC 61009 Residual Current operated Circuit Breakers with integral
Overcurrent Protection. (RCBO)
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed Distribution Boards.
C. The supplier shall provide proof of application of a quality procedure in the manufacturing facility complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
PART 2 - PRODUCTION
2.01 GENERAL
A. These specifications apply to LV Final Distribution Boards rated upto 250 Amps.
B. The Distribution Board and the associated Switchgear and Controlgear like Circuit Breakers, Contactors, Switches, etc. should be from the same manufacturer.
2.02 TECHNICAL CHARACTERISTICS
A. The Distribution Boards shall be designed and tested for the following electrical values:
1. Rated Insulation Voltage 690 V AC.
2. Rated Operating Voltage 415 V AC.
3. Frequency 50/60 Hz.
4. Busbar rated current upto 250 Amps. (or as indicated on the drawings)
5. Short-time withstand current 17 kA RMS for 200ms.
6. Peak Short Time withstand 34 kA
7. Degree of protection (IP) IP31 as per IEC 60529
2.03 CONSTRUCTION AND OPERATION
A. Metal enclosure of the low-voltage distribution board shall be made of electro galvanised steel sheet metal without any welding Points which shall have received an anti-corrosion coating (hot polymerised polyester/epoxy powder).
B. One central slotted hole should be provided to ease accurate levelling of the distribution board.
C. Additional slotted holes for ease at wall fixing should be provided.
D. The front face of the switchboards shall be removable to facilitate servicing.
E. Removable gland plate should be available at the top and the bottom of the distribution board
F. Cable knockouts should be available on sides, top and bottom of the distribution board for quicker and easier installation.
G. Main busbar should be made of tin-plated copper and fully shrouded.
H. Main busbar, in vertical position, should be installed into a rigid and adjustable suspended pan assembly.
I. In order to provide easy connection and maximum cable space, split neutral bars should be provided as standard in both sides.
J. Earth bar should be provided as standard.
K. Number of holes per terminal bar should not be less than the number of outgoings.
L. Switchgear and controlgear should be of DIN installation type.
M. Switchgear and controlgear connections to the busbar should be of bolt-on type.
2.04 PROTECTION AND SAFETY
A. The main busbar of the Distribution Board should be fully shrouded to prevent any accidental direct contact.
B. The split neutral busbar should be completely shrouded to prevent any accidental direct contact.
C. The Main Incoming Circuit-Breakers should provide additional Earth Leakage Protection. All the protection features of the Main Circuit Breaker, including Earth Leakage Protection, should be in full discrimination with those of the outgoing feeders (as per the relevant clauses of IEC 60947-2, IEC 61008 and IEC 61009) to minimise the isolation of a faulty part of the network.
D. All outgoing feeders to bathrooms, socket-outlets, AC units and Heaters should be provided with Residual Current Protection Devices for protection against direct and indirect contact, which should be coordinated with the Earth Protection of the Main Incoming Circuit Breaker.
E. All incoming switchgears should be suitable for isolation as per IEC 60947-2.
F. For critical loads requiring Continuity of Supply, all outgoing Branch Circuit-Breakers should be connected to the Main Bus bar by a fully shrouded OFF-LOAD Isolating Switch which should facilitate the replacement or removal of this Branch Breaker without de-energisation of the Distribution Board or any of the other adjacent Branches, and also provide complete protection against a direct contact with any energised part of the Distribution Board.
G. Keylock facility should be available in order to prevent the opening of the distribution board by non authorized persons.
H. Keylock should be field installable.
2.05 INDICATION
A. Identification labels should be provided for incoming and outgoing circuits, earth and neutral busbar.
B. Outgoer labels should be provided next to the branch circuit breakers for easy and direct outgoers identification
PART 3 - EXECUTION
3.01 WORKMANSHIP & INSTALLATION
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
B. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
3.02 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
a) General equipment check.
b) Field wiring and ground system verification.
c) Equipment adjustment.
1.01 DESCRIPTION
A. This section covers the manufacture, furnish, installation and testing of all equipment, accessories and materials required for the installation of LV Final Distribution Boards rated upto 250 Amps.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO 1611 Saudi Standard for Low Voltage Distribution Boards
2. IEC 60439-3 Low voltage Final Distribution Boards.
3. IEC 60529 Degree of Protection provided by the encloure (IP Code)
4. IEC 60947-2 Low Voltage Switchgear and Controlgear – Circuit breakers.
5. IEC 61008-1 Residual Current operated Circuit Breakers without integral Overcurrent Protection (RCCB’s)
6. IEC 61009 Residual Current operated Circuit Breakers with integral
Overcurrent Protection. (RCBO)
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed Distribution Boards.
C. The supplier shall provide proof of application of a quality procedure in the manufacturing facility complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
PART 2 - PRODUCTION
2.01 GENERAL
A. These specifications apply to LV Final Distribution Boards rated upto 250 Amps.
B. The Distribution Board and the associated Switchgear and Controlgear like Circuit Breakers, Contactors, Switches, etc. should be from the same manufacturer.
2.02 TECHNICAL CHARACTERISTICS
A. The Distribution Boards shall be designed and tested for the following electrical values:
1. Rated Insulation Voltage 690 V AC.
2. Rated Operating Voltage 415 V AC.
3. Frequency 50/60 Hz.
4. Busbar rated current upto 250 Amps. (or as indicated on the drawings)
5. Short-time withstand current 17 kA RMS for 200ms.
6. Peak Short Time withstand 34 kA
7. Degree of protection (IP) IP31 as per IEC 60529
2.03 CONSTRUCTION AND OPERATION
A. Metal enclosure of the low-voltage distribution board shall be made of electro galvanised steel sheet metal without any welding Points which shall have received an anti-corrosion coating (hot polymerised polyester/epoxy powder).
B. One central slotted hole should be provided to ease accurate levelling of the distribution board.
C. Additional slotted holes for ease at wall fixing should be provided.
D. The front face of the switchboards shall be removable to facilitate servicing.
E. Removable gland plate should be available at the top and the bottom of the distribution board
F. Cable knockouts should be available on sides, top and bottom of the distribution board for quicker and easier installation.
G. Main busbar should be made of tin-plated copper and fully shrouded.
H. Main busbar, in vertical position, should be installed into a rigid and adjustable suspended pan assembly.
I. In order to provide easy connection and maximum cable space, split neutral bars should be provided as standard in both sides.
J. Earth bar should be provided as standard.
K. Number of holes per terminal bar should not be less than the number of outgoings.
L. Switchgear and controlgear should be of DIN installation type.
M. Switchgear and controlgear connections to the busbar should be of bolt-on type.
2.04 PROTECTION AND SAFETY
A. The main busbar of the Distribution Board should be fully shrouded to prevent any accidental direct contact.
B. The split neutral busbar should be completely shrouded to prevent any accidental direct contact.
C. The Main Incoming Circuit-Breakers should provide additional Earth Leakage Protection. All the protection features of the Main Circuit Breaker, including Earth Leakage Protection, should be in full discrimination with those of the outgoing feeders (as per the relevant clauses of IEC 60947-2, IEC 61008 and IEC 61009) to minimise the isolation of a faulty part of the network.
D. All outgoing feeders to bathrooms, socket-outlets, AC units and Heaters should be provided with Residual Current Protection Devices for protection against direct and indirect contact, which should be coordinated with the Earth Protection of the Main Incoming Circuit Breaker.
E. All incoming switchgears should be suitable for isolation as per IEC 60947-2.
F. For critical loads requiring Continuity of Supply, all outgoing Branch Circuit-Breakers should be connected to the Main Bus bar by a fully shrouded OFF-LOAD Isolating Switch which should facilitate the replacement or removal of this Branch Breaker without de-energisation of the Distribution Board or any of the other adjacent Branches, and also provide complete protection against a direct contact with any energised part of the Distribution Board.
G. Keylock facility should be available in order to prevent the opening of the distribution board by non authorized persons.
H. Keylock should be field installable.
2.05 INDICATION
A. Identification labels should be provided for incoming and outgoing circuits, earth and neutral busbar.
B. Outgoer labels should be provided next to the branch circuit breakers for easy and direct outgoers identification
PART 3 - EXECUTION
3.01 WORKMANSHIP & INSTALLATION
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
B. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
3.02 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
a) General equipment check.
b) Field wiring and ground system verification.
c) Equipment adjustment.
LV Air Circuit Breakers – (Typical Specifications)
1. General
(a) LV Air circuit breakers shall comply with standards IEC 60 947-1 and 2 or standards derived from the latter.
(b) The Air circuit breakers shall have a breaking capacity justified by calculations taking into account their installation location.
(c) The number of circuit-breaker poles shall be as indicated on the single-line diagram.
(d) The Air Circuit Breaker should be available from 800 Amps to 4000 Amps in only one Frame size.
2. Construction
2.1. General
(a) Circuit breakers shall be designed in such a way that maintenance may be carried out as a function of their use. To reduce maintenance, electrical endurance shall be greater than 12 500 cycles up to 1600 A, 10 000 cycles up to 4000 A and 5000 cycles for values greater than 4000 A.
(b) No safety clearance shall be required around drawout circuit breakers. For fixed circuit breakers, 150 mm of free space shall be provided above the arc chutes to allow removal of the latter.
(c) The operating mechanism shall be of the Open/Closed/Open stored-energy type. The closing time shall be less than or equal to 70 milliseconds.
2.2. Main contacts
(a) The main contacts shall be designed such that no maintenance shall be required under normal conditions of use.
(b) The main contacts shall be equipped with a visual wear indicator that may be accessed by removing the arc chutes, for immediate assessment of contact wear without requiring measurements or specific tools.
2.3. Arc chutes
(a) The arc chutes shall be removable on site.
(b) They shall be equipped with metal filters to reduce effects perceptible from the outside during current interruption.
2.4. Connection/disconnection mechanism
(a) It shall be possible to disconnect the circuit breaker without having to open the door. The three possible positions (connected, disconnected and test) shall be indicated.
(b) Before carrying out a disconnection or connection operation, the operator shall be required to press a release button located on the front of the chassis.
(c) The door shall be equipped with a locking system preventing door opening with circuit breaker in the connected position. Safety shutters shall be placed over the main incoming and outgoing circuits. A mismatch-prevention system shall block insertion of a drawout circuit breaker with a power rating greater than that of the fixed part.
2.6. Electrical auxiliaries
(a) All electrical auxiliaries, including the spring-charging gear motor, shall be installable on site without requiring adjustments or any tools other than a screwdriver.
(b) The auxiliaries shall be placed in a compartment which, under normal operating conditions, shall not contain any conducting parts capable of entering into electrical contact with the circuit-breaker poles. It shall be possible to connect all auxiliary wiring from the front of the circuit breaker.
2.7. Mechanical indicators
Mechanical indicators on the front panel of the power circuit breakers shall indicate the following status conditions:
1. "ON" (main contacts closed) Spring charged
2. "ON" (main contacts closed) Spring discharged
3. "OFF" (main contacts open) Spring charged – circuit breaker ready to close
4. "OFF" (main contacts open) Spring charged – circuit breaker not ready to close
5. "OFF" (main contacts open) Spring discharged
3. Protection / Control unit
3.1. General
(a) The control unit shall be interchangeable on site for adaptation to changes in the installation.
(b) Sensors shall be non-magnetic or of the Rogosky type for accurate current measurements.
(c) The control unit shall measure the true rms value of the current.
(d) The control unit shall comprise a thermal memory to store temperature-rise data in the event of repeated overloads or earth faults.
3.2. Protection
The control unit shall offer the following protection functions as standard:
(a) Long-time (LT) protection with an adjustable current setting and time delay;
(b) Short-time (ST) protection with an adjustable pick-up and time delay;
(c) Instantaneous (INST) protection with an adjustable pick-up and an OFF position.
(d) Current and time-delay settings shall be indicated in amperes and seconds respectively on a digital display.
(e) Earth-fault protection with an adjustable pick-up and time delay shall be provided if indicated on the appended single-line diagram.
3.3. Measurements
(a) An ammeter with a digital display shall indicate the true rms values of the currents for each phase.
(b) A LED bargraph shall simultaneously display the load level on the three phases.
(c) A maximeter shall store in memory and display the maximum current value observed since the last reset. The data shall continue to be stored and displayed even after opening of the circuit breaker.
3.3 Power measurements
(a) The control unit shall measure voltages and calculate power and energy values.
(b) These values shall be displayable on the screen and updated every second. The minimum and maximum values shall be stored in memory.
(c) Accuracy
Energy (kWh) 2.5%
Real power (kW) 2.5%
Apparent power (kVA) 2.5%
Demand power (kWh) 2.5%
3.4Measurement of power quality
The control unit shall offer functions allowing the analysis of the quality of AC distribution system power, including:
Measurement of the amplitude and phase of current and voltage harmonics up to the 50th order;
Measurement of the fundamental components of the voltage, current, active power, reactive power and apparent power;
Measurement of total current and voltage harmonic distortion.
3.5 Additional protection functions
The control unit shall offer the protection functions listed below.
Threshold Time delay
Minimum voltage
Maximum voltage
Voltage imbalance 25 to 690 V
100 to 931 V
10 to 90% Umean 0.5 to 3s
0.25 to 1 s
1 to 15 s
Minimum frequency
Maximum frequency 33 to 400 Hz
33 to 540 Hz 0.5 to 3 s
0.25 to 1 s
Current imbalance
Maximum current 5 to 90% Imax
0.4 In to Isd 1 to 15 s
0.5 to 1000 s
Phase sequence * 1/2/3
Instantaneous
Reverse power 2 to 20% of Pn 0 to 20 s
3.6 Communication
The circuit breaker shall be capable of communicating the following data via a bus:
Circuit-breaker status (open/closed, connected/disconnected/test, tripped on a fault, ready to close);
Control-unit settings;
Tripping causes;
The measurements processed by the control unit: current, voltage, frequency, power, power quality.
It shall be possible to remotely control the circuit breaker.
It shall be possible to remotely modify circuit-breaker settings:
Settings within the range defined by the switches on the front panel of the control unit;
Settings of the protection functions and the alarms.
Communications functions shall be independent of the control unit.
3.7Maintenance
The last ten trips and alarms shall be stored in two registers that may be consulted locally (date and time, type of fault or alarm).
Maintenance indicators shall be displayable on request on the front panel:
Percent wear of contacts;
Operations counter.
4.End of service life
The manufacturer shall provide instructions on the removal, dismantling and processing of circuit-breaker materials at the end of service life (material composition, weight, toxicity).
(a) LV Air circuit breakers shall comply with standards IEC 60 947-1 and 2 or standards derived from the latter.
(b) The Air circuit breakers shall have a breaking capacity justified by calculations taking into account their installation location.
(c) The number of circuit-breaker poles shall be as indicated on the single-line diagram.
(d) The Air Circuit Breaker should be available from 800 Amps to 4000 Amps in only one Frame size.
2. Construction
2.1. General
(a) Circuit breakers shall be designed in such a way that maintenance may be carried out as a function of their use. To reduce maintenance, electrical endurance shall be greater than 12 500 cycles up to 1600 A, 10 000 cycles up to 4000 A and 5000 cycles for values greater than 4000 A.
(b) No safety clearance shall be required around drawout circuit breakers. For fixed circuit breakers, 150 mm of free space shall be provided above the arc chutes to allow removal of the latter.
(c) The operating mechanism shall be of the Open/Closed/Open stored-energy type. The closing time shall be less than or equal to 70 milliseconds.
2.2. Main contacts
(a) The main contacts shall be designed such that no maintenance shall be required under normal conditions of use.
(b) The main contacts shall be equipped with a visual wear indicator that may be accessed by removing the arc chutes, for immediate assessment of contact wear without requiring measurements or specific tools.
2.3. Arc chutes
(a) The arc chutes shall be removable on site.
(b) They shall be equipped with metal filters to reduce effects perceptible from the outside during current interruption.
2.4. Connection/disconnection mechanism
(a) It shall be possible to disconnect the circuit breaker without having to open the door. The three possible positions (connected, disconnected and test) shall be indicated.
(b) Before carrying out a disconnection or connection operation, the operator shall be required to press a release button located on the front of the chassis.
(c) The door shall be equipped with a locking system preventing door opening with circuit breaker in the connected position. Safety shutters shall be placed over the main incoming and outgoing circuits. A mismatch-prevention system shall block insertion of a drawout circuit breaker with a power rating greater than that of the fixed part.
2.6. Electrical auxiliaries
(a) All electrical auxiliaries, including the spring-charging gear motor, shall be installable on site without requiring adjustments or any tools other than a screwdriver.
(b) The auxiliaries shall be placed in a compartment which, under normal operating conditions, shall not contain any conducting parts capable of entering into electrical contact with the circuit-breaker poles. It shall be possible to connect all auxiliary wiring from the front of the circuit breaker.
2.7. Mechanical indicators
Mechanical indicators on the front panel of the power circuit breakers shall indicate the following status conditions:
1. "ON" (main contacts closed) Spring charged
2. "ON" (main contacts closed) Spring discharged
3. "OFF" (main contacts open) Spring charged – circuit breaker ready to close
4. "OFF" (main contacts open) Spring charged – circuit breaker not ready to close
5. "OFF" (main contacts open) Spring discharged
3. Protection / Control unit
3.1. General
(a) The control unit shall be interchangeable on site for adaptation to changes in the installation.
(b) Sensors shall be non-magnetic or of the Rogosky type for accurate current measurements.
(c) The control unit shall measure the true rms value of the current.
(d) The control unit shall comprise a thermal memory to store temperature-rise data in the event of repeated overloads or earth faults.
3.2. Protection
The control unit shall offer the following protection functions as standard:
(a) Long-time (LT) protection with an adjustable current setting and time delay;
(b) Short-time (ST) protection with an adjustable pick-up and time delay;
(c) Instantaneous (INST) protection with an adjustable pick-up and an OFF position.
(d) Current and time-delay settings shall be indicated in amperes and seconds respectively on a digital display.
(e) Earth-fault protection with an adjustable pick-up and time delay shall be provided if indicated on the appended single-line diagram.
3.3. Measurements
(a) An ammeter with a digital display shall indicate the true rms values of the currents for each phase.
(b) A LED bargraph shall simultaneously display the load level on the three phases.
(c) A maximeter shall store in memory and display the maximum current value observed since the last reset. The data shall continue to be stored and displayed even after opening of the circuit breaker.
3.3 Power measurements
(a) The control unit shall measure voltages and calculate power and energy values.
(b) These values shall be displayable on the screen and updated every second. The minimum and maximum values shall be stored in memory.
(c) Accuracy
Energy (kWh) 2.5%
Real power (kW) 2.5%
Apparent power (kVA) 2.5%
Demand power (kWh) 2.5%
3.4Measurement of power quality
The control unit shall offer functions allowing the analysis of the quality of AC distribution system power, including:
Measurement of the amplitude and phase of current and voltage harmonics up to the 50th order;
Measurement of the fundamental components of the voltage, current, active power, reactive power and apparent power;
Measurement of total current and voltage harmonic distortion.
3.5 Additional protection functions
The control unit shall offer the protection functions listed below.
Threshold Time delay
Minimum voltage
Maximum voltage
Voltage imbalance 25 to 690 V
100 to 931 V
10 to 90% Umean 0.5 to 3s
0.25 to 1 s
1 to 15 s
Minimum frequency
Maximum frequency 33 to 400 Hz
33 to 540 Hz 0.5 to 3 s
0.25 to 1 s
Current imbalance
Maximum current 5 to 90% Imax
0.4 In to Isd 1 to 15 s
0.5 to 1000 s
Phase sequence * 1/2/3
Instantaneous
Reverse power 2 to 20% of Pn 0 to 20 s
3.6 Communication
The circuit breaker shall be capable of communicating the following data via a bus:
Circuit-breaker status (open/closed, connected/disconnected/test, tripped on a fault, ready to close);
Control-unit settings;
Tripping causes;
The measurements processed by the control unit: current, voltage, frequency, power, power quality.
It shall be possible to remotely control the circuit breaker.
It shall be possible to remotely modify circuit-breaker settings:
Settings within the range defined by the switches on the front panel of the control unit;
Settings of the protection functions and the alarms.
Communications functions shall be independent of the control unit.
3.7Maintenance
The last ten trips and alarms shall be stored in two registers that may be consulted locally (date and time, type of fault or alarm).
Maintenance indicators shall be displayable on request on the front panel:
Percent wear of contacts;
Operations counter.
4.End of service life
The manufacturer shall provide instructions on the removal, dismantling and processing of circuit-breaker materials at the end of service life (material composition, weight, toxicity).
CAST RESIN MV/LV DISTRIBUTION TRANSFORMER
PART 1 - GENERAL
1.01 DESCRIPTION
A. This section cover the manufacturer, furnish, install and test all equipment, accessories and materials required for the installation of cast resin distribution transformer in accordance with specifications and drawings. Any material or equipment necessary for the proper operation not specified or described herein shall be deemed part of the specifications.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO Saudi Arabian Standards Organization.
2. IEC 60076-1 Power transformers
to 60076-5
3. IEC 60726 Dry type power transformers
4. IEC 60905 Loading guide for dry-type power transformers.
5. CENELEC Harmonisation Documents:
- HD 464 S1: 1988 + / A2: 1991 + / A3: 1992 for dry-type power transformers
- HD 538-1 S1: 1992 for three-phase dry-type distribution transformers 50 Hz, from 100 to 2500 KVA with highest voltage for equipment not exceeds 24 KV.
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed transformer.
C. If requested by the client, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of transformers for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least three years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the client/client representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the client/client representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the client/client representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the client/client representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store transformers in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to transformers internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to three-phase transformers of cast resin type, class F insulation system with natural (AN) cooling for indoor installation, destined for use in three-phase MV/LV distribution systems.
B. If required, forced cooling (AF) can be used to increase the rated power up to 40%.
2.02 GENERAL REQUIREMENTS
A. General
1. The transformers shall be of climatic class C2 and of environmental class E2 as defined in appendix B of HD 464 S1: 1988 / A2: 1991. C2 and E2 classes shall be indicated on the rating plate.
2. The transformers shall be of fire behaviour class F1 as defined in article B3 of CENELEC HD 464 S1: 1988 / A2: 1991. F1 class shall be indicated on the rating plate.
B. Magnetic Core
1. This shall be made from laminations of grain oriented silicon steel, insulated with mineral oxide and shall be protected against corrosion with a coat of varnish.
C. LV Windings
1. These shall be made from aluminium or copper foil (according to the manufacturer's preference) with class F interlayer insulation by encapsulation (impregnation) with synthetic alkyd resin or equivalent.
2. At least the upper part of the LV coils shall be covered with a coat of epoxy resin or equivalent and the foil shall be protected everywhere with an insulation material even in the air ducts.
D. MV Windings
1. These shall be independent of the LV windings and shall be made of aluminium or copper wire or foil (according to the manufacturer's preference) with class F insulation.
2. The MV windings shall be vacuum cast in a class F fireproof epoxy resin casting system composed of:
- An epoxy resin
- An anhydride hardener with a flexibilising additive
- A flame-retardant filler.
3. The flame-retardant filler shall be thoroughly mixed with the resin and hardener. It shall be composed of trihydrated alumna powder (or aluminium hydroxide) or other flame-retardant products to be specified, either mixed with silica or not.
4. The casting system shall be of class F.
E. MV Connections
1. The MV connections shall be made from above on the top of the connection bars. Each bar shall be drilled with a 13-mm hole ready for connection of cable lugs on terminal plates.
2. The MV connection bars shall be in rigid copper bars protected by heat shrinkable tubing.
3. MV connections in cables are not allowed.
4. The MV connections shall be copper.
F. LV Connections
1. The LV connections shall be made from above onto bars located at the top of the coils on the opposite side to the MV connections.
2. Connection of the LV neutral shall be directly made to the LV terminals between the LV phase bars.
3. The LV connection bars shall be copper or tinned aluminium (according to preference of the manufacturer).
G. MV Tapping
1. The tapping which act on the highest voltage adapting the transformer to the real supply voltage value, shall be off-circuit bolted links.
2. Tapping with connection cables is not allowed.
3. These bolted links shall be attached to the MV coils.
2.03 METAL ENCLOSURE
A. If mentioned in the documents, the transformers shall be equipped with a metal enclosure for indoor installation comprising an integral IP 31 (except the base which may be IP 21) metal enclosure with:
1. An anti-corrosion protection in the manufacturer's standard colour.
2. Lifting lugs enabling the transformer and enclosure assembly to be handled.
3. A bolted access panel on the enclosure front to allow access to the MV connections and to the tapping. This shall be fitted with handles; it shall have one "Danger Electricity" warning label (T 10 warning), a rating plate and a visible braid for earthling.
4. Blanked off holes for fitting key locks on the bolted access panel to enable it to be locked.
5. 2 UN-drilled gland plates on the roof: one on the MV side, one on the LV side (drilling and cable gland not supplied).
6. 1 plate at the right MV side on the bottom of the enclosure for the MV cables for connections from the bottom.
2.04 ACCESSORIES AND STANDARD EQUIPMENT
A. The transformers shall be equipped with:
1. 4 flat bi-directional rollers
2. 2 lifting lugs
3. Haulage holes on the under base
4. 2 earthling terminals
5. 1 rating plate
6. 1 "Danger Electricity" warning label
7. 1 routine tests certificate
8. 1 instruction manual for installation, commissioning and maintenance in English.
B. Thermal protection
1. The transformers shall be equipped with a thermal protection device, which shall comprise:
- 2 sets of 3 PTC sensors, one sensor for "Alarm 1", one for "Alarm 2" per phase, installed in the coils of the transformer. They shall be placed in a tube to enable them to be replaced when ever necessary.
- An electronic converter with two independent monitoring circuits equipped with a changeover switch, one for "Alarm 1" and the other for "Alarm 2". The position of the relays shall be indicated by different coloured indicator lights. A third indicator light shall indicate the presence of voltage.
2. The three indicator lights shall be on the front of the converter. The electronic converter shall be installed away from the transformer.
3. A plug-in terminal block shall be provided for connection of the PTC sensors to the electronic converter.
4. The PTC sensors shall be supplied assembled and wired to the terminal block fixed on the upper part of the transformer. The converter shall be supplied loose with the transformer, packaged complete with its wiring diagram.
2.05 ROUTINE AND TYPE TESTS
A. Routine Tests
The following tests shall be carried out on all the transformers after the manufactu¬ring, enabling an official test certificate to be produced for each one:
1. Measurement of windings resistance.
2. Measurement of the transformation ratio and vector group
3. Measurement of impedance voltage and load loss
4. Measurement of no load loss and no load current
5. Applied voltage dielectric test
6. Induced voltage dielectric test
(All these tests shall be in accordance with Harmonisation Document HD 464 S1: 1988, the IEC 60726 and IEC 60076-1 to 60076-5 standards).
C. Type Tests and Special Tests
The following tests may be requested (if mentioned in the documents):
1. Temperature rise test carried out in accordance with the simulated loading method as defined by the IEC 60726 standard.
2. Lightning impulse test.
3. Short circuit test.
4. Noise level measurements in accordance with IEC 60551.
5. Measurement of partial discharges.
For measurement of the partial discharges, the acceptance criterion shall be:
- Partial discharges less than or equal to 10 pC at 1.10 Um.
If Um > 1.25 Un (Un = rated voltage, Um = system highest voltage), then the 10 pC are guaranteed at 1.375 Un.
(All these tests shall be in accordance with Harmonisation Document HD 464 S1: 1988, the IEC 60726 and IEC 60076-1 to 60076-5 standards).
6. The climate and environmental tests shall be performed in accordance with appendix ZA and ZB of CENELEC HD 464 S1: 1988 / A3: 1992.
7. The fire behaviour test shall be performed in accordance with appendix ZC of CENELEC HD 464 S1: 1988 / A3: 1992.
D. The manufacturer shall produce a test report from an official laboratory on a transformer of the same design as those produced.
Transformer Technical Data
For each requested transformer, the supplier shall give the following data :
Rated power As required KVA
Cooling AN or AF (as mentioned in the documents)
Rated frequency 60 Hz
Primary voltage 13.8 KV
Rated primary insulation level 17.5 KV
Power frequency withstand Voltage(rms) 38 KV
Basic Insulation Level (BIL) or impulse withstand voltage (peak) 95 KV
Off-circuit tapping +/- 2.5 %
Secondary voltage at no load between phases As required V
phase to neutral As required V
Vector group Dyn11
No load losses W
Load losses at 75° C W
Load losses at 120° C W
Rated impedance voltage at 120° C %
Acoustic power Lw(A) dB(A)
Acoustic pressure at 1 metre Lp(A) dB(A)
Maximum ambient temperature °C
Daily average ambient temperature °C
Yearly average ambient temperature °C
Maximum altitude m
MV winding temperature class F
LV winding temperature class F
Temperature of insulation system 155 °C
Climatic classification (HD 464 S1) C2
Environmental classification (HD 464 S1) E2
Fire behaviour classification (HD 464 S1) F1
Enclosure YES NO
Protection degree IP 31
Length mm
Width mm
Height mm
Total weight kg
Measurement circuit supply voltage for the thermal protection electronic
Converter DC AC V
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT ERECTION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
1.01 DESCRIPTION
A. This section cover the manufacturer, furnish, install and test all equipment, accessories and materials required for the installation of cast resin distribution transformer in accordance with specifications and drawings. Any material or equipment necessary for the proper operation not specified or described herein shall be deemed part of the specifications.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO Saudi Arabian Standards Organization.
2. IEC 60076-1 Power transformers
to 60076-5
3. IEC 60726 Dry type power transformers
4. IEC 60905 Loading guide for dry-type power transformers.
5. CENELEC Harmonisation Documents:
- HD 464 S1: 1988 + / A2: 1991 + / A3: 1992 for dry-type power transformers
- HD 538-1 S1: 1992 for three-phase dry-type distribution transformers 50 Hz, from 100 to 2500 KVA with highest voltage for equipment not exceeds 24 KV.
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed transformer.
C. If requested by the client, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of transformers for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least three years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the client/client representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the client/client representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the client/client representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the client/client representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store transformers in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to transformers internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to three-phase transformers of cast resin type, class F insulation system with natural (AN) cooling for indoor installation, destined for use in three-phase MV/LV distribution systems.
B. If required, forced cooling (AF) can be used to increase the rated power up to 40%.
2.02 GENERAL REQUIREMENTS
A. General
1. The transformers shall be of climatic class C2 and of environmental class E2 as defined in appendix B of HD 464 S1: 1988 / A2: 1991. C2 and E2 classes shall be indicated on the rating plate.
2. The transformers shall be of fire behaviour class F1 as defined in article B3 of CENELEC HD 464 S1: 1988 / A2: 1991. F1 class shall be indicated on the rating plate.
B. Magnetic Core
1. This shall be made from laminations of grain oriented silicon steel, insulated with mineral oxide and shall be protected against corrosion with a coat of varnish.
C. LV Windings
1. These shall be made from aluminium or copper foil (according to the manufacturer's preference) with class F interlayer insulation by encapsulation (impregnation) with synthetic alkyd resin or equivalent.
2. At least the upper part of the LV coils shall be covered with a coat of epoxy resin or equivalent and the foil shall be protected everywhere with an insulation material even in the air ducts.
D. MV Windings
1. These shall be independent of the LV windings and shall be made of aluminium or copper wire or foil (according to the manufacturer's preference) with class F insulation.
2. The MV windings shall be vacuum cast in a class F fireproof epoxy resin casting system composed of:
- An epoxy resin
- An anhydride hardener with a flexibilising additive
- A flame-retardant filler.
3. The flame-retardant filler shall be thoroughly mixed with the resin and hardener. It shall be composed of trihydrated alumna powder (or aluminium hydroxide) or other flame-retardant products to be specified, either mixed with silica or not.
4. The casting system shall be of class F.
E. MV Connections
1. The MV connections shall be made from above on the top of the connection bars. Each bar shall be drilled with a 13-mm hole ready for connection of cable lugs on terminal plates.
2. The MV connection bars shall be in rigid copper bars protected by heat shrinkable tubing.
3. MV connections in cables are not allowed.
4. The MV connections shall be copper.
F. LV Connections
1. The LV connections shall be made from above onto bars located at the top of the coils on the opposite side to the MV connections.
2. Connection of the LV neutral shall be directly made to the LV terminals between the LV phase bars.
3. The LV connection bars shall be copper or tinned aluminium (according to preference of the manufacturer).
G. MV Tapping
1. The tapping which act on the highest voltage adapting the transformer to the real supply voltage value, shall be off-circuit bolted links.
2. Tapping with connection cables is not allowed.
3. These bolted links shall be attached to the MV coils.
2.03 METAL ENCLOSURE
A. If mentioned in the documents, the transformers shall be equipped with a metal enclosure for indoor installation comprising an integral IP 31 (except the base which may be IP 21) metal enclosure with:
1. An anti-corrosion protection in the manufacturer's standard colour.
2. Lifting lugs enabling the transformer and enclosure assembly to be handled.
3. A bolted access panel on the enclosure front to allow access to the MV connections and to the tapping. This shall be fitted with handles; it shall have one "Danger Electricity" warning label (T 10 warning), a rating plate and a visible braid for earthling.
4. Blanked off holes for fitting key locks on the bolted access panel to enable it to be locked.
5. 2 UN-drilled gland plates on the roof: one on the MV side, one on the LV side (drilling and cable gland not supplied).
6. 1 plate at the right MV side on the bottom of the enclosure for the MV cables for connections from the bottom.
2.04 ACCESSORIES AND STANDARD EQUIPMENT
A. The transformers shall be equipped with:
1. 4 flat bi-directional rollers
2. 2 lifting lugs
3. Haulage holes on the under base
4. 2 earthling terminals
5. 1 rating plate
6. 1 "Danger Electricity" warning label
7. 1 routine tests certificate
8. 1 instruction manual for installation, commissioning and maintenance in English.
B. Thermal protection
1. The transformers shall be equipped with a thermal protection device, which shall comprise:
- 2 sets of 3 PTC sensors, one sensor for "Alarm 1", one for "Alarm 2" per phase, installed in the coils of the transformer. They shall be placed in a tube to enable them to be replaced when ever necessary.
- An electronic converter with two independent monitoring circuits equipped with a changeover switch, one for "Alarm 1" and the other for "Alarm 2". The position of the relays shall be indicated by different coloured indicator lights. A third indicator light shall indicate the presence of voltage.
2. The three indicator lights shall be on the front of the converter. The electronic converter shall be installed away from the transformer.
3. A plug-in terminal block shall be provided for connection of the PTC sensors to the electronic converter.
4. The PTC sensors shall be supplied assembled and wired to the terminal block fixed on the upper part of the transformer. The converter shall be supplied loose with the transformer, packaged complete with its wiring diagram.
2.05 ROUTINE AND TYPE TESTS
A. Routine Tests
The following tests shall be carried out on all the transformers after the manufactu¬ring, enabling an official test certificate to be produced for each one:
1. Measurement of windings resistance.
2. Measurement of the transformation ratio and vector group
3. Measurement of impedance voltage and load loss
4. Measurement of no load loss and no load current
5. Applied voltage dielectric test
6. Induced voltage dielectric test
(All these tests shall be in accordance with Harmonisation Document HD 464 S1: 1988, the IEC 60726 and IEC 60076-1 to 60076-5 standards).
C. Type Tests and Special Tests
The following tests may be requested (if mentioned in the documents):
1. Temperature rise test carried out in accordance with the simulated loading method as defined by the IEC 60726 standard.
2. Lightning impulse test.
3. Short circuit test.
4. Noise level measurements in accordance with IEC 60551.
5. Measurement of partial discharges.
For measurement of the partial discharges, the acceptance criterion shall be:
- Partial discharges less than or equal to 10 pC at 1.10 Um.
If Um > 1.25 Un (Un = rated voltage, Um = system highest voltage), then the 10 pC are guaranteed at 1.375 Un.
(All these tests shall be in accordance with Harmonisation Document HD 464 S1: 1988, the IEC 60726 and IEC 60076-1 to 60076-5 standards).
6. The climate and environmental tests shall be performed in accordance with appendix ZA and ZB of CENELEC HD 464 S1: 1988 / A3: 1992.
7. The fire behaviour test shall be performed in accordance with appendix ZC of CENELEC HD 464 S1: 1988 / A3: 1992.
D. The manufacturer shall produce a test report from an official laboratory on a transformer of the same design as those produced.
Transformer Technical Data
For each requested transformer, the supplier shall give the following data :
Rated power As required KVA
Cooling AN or AF (as mentioned in the documents)
Rated frequency 60 Hz
Primary voltage 13.8 KV
Rated primary insulation level 17.5 KV
Power frequency withstand Voltage(rms) 38 KV
Basic Insulation Level (BIL) or impulse withstand voltage (peak) 95 KV
Off-circuit tapping +/- 2.5 %
Secondary voltage at no load between phases As required V
phase to neutral As required V
Vector group Dyn11
No load losses W
Load losses at 75° C W
Load losses at 120° C W
Rated impedance voltage at 120° C %
Acoustic power Lw(A) dB(A)
Acoustic pressure at 1 metre Lp(A) dB(A)
Maximum ambient temperature °C
Daily average ambient temperature °C
Yearly average ambient temperature °C
Maximum altitude m
MV winding temperature class F
LV winding temperature class F
Temperature of insulation system 155 °C
Climatic classification (HD 464 S1) C2
Environmental classification (HD 464 S1) E2
Fire behaviour classification (HD 464 S1) F1
Enclosure YES NO
Protection degree IP 31
Length mm
Width mm
Height mm
Total weight kg
Measurement circuit supply voltage for the thermal protection electronic
Converter DC AC V
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT ERECTION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
OUTDOOR PACKAGE SUBSTATION
PART 1 - GENERAL
1.01 DESCRIPTION
A. This section cover the manufacture, furnish, install and test all equipment, accessories and materials required for the installation of package substations in accordance with specifications and drawings. Any material or equipment necessary for the proper operation not specified or described herein shall be deemed part of the specifications.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO Saudi Arabian Standards Organization.
2. IEC 60076-1 Power transformers
to 60076-5
3. IEC 60354 Loading guide for oil-immersed type power transformers.
4. IEC 60439-1 Type Tested and Partially type tested Assemblies.
5. CENELEC Harmonisation Documents:
- HD 398-1 to 398-5: 1980 + A3 1986 for power transformers
- HD 428-1 S1: 1992 for three-phase oil-immersed type distribution transformers 50 HZ, from 100 to 2500 KVA with highest voltage for equipment not exceeding 24 KV.
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed package substations.
C. If requested by the client, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of package substations transformers for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least three years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the client/client representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the client/client representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the client/client representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the client/client representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store package substations in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to package substation internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to outdoor package substations destined for use in three-phase MV/LV distribution systems.
B. Package Substation shall be a compact outdoor substation; factory assembled, metal enclosed type with galvanized steel sheet 2.0mm thick minimum. It should be designed, manufactured and tested in accordance with applicable IEC standards including IEC 60439-1.
C. The Substation should be composed of the following compartments, fully segregated by metal partitions and insulating materials with natural type ventilation:
1. A metallic enclosure for outdoor type.
2. Medium voltage compartment (SF6 Ring Main Unit – see related specification).
3. MV/LV Transformer compartment.
4. LV compartment (Main Distribution Board – see related specification).
2.02 TECHNICAL DATA
MV TR LV
1. Rated power (KVA) - as required -
2. Rated voltage (KV) 17.5 - 0.69
3. Service voltage (KV) 13.8 - 0.38
4. Rated frequency (HZ) 60 60 60
5. Rated insulation level (KV) 38 38 0.75
(Power-frequency for 1 minute withstand voltage)
6. Rated insulation level (KV peak) 95 95 8
(Impulse withstand voltage)
7. Short circuit withstand (sym.) at 20 - 30
Service voltage for 1 sec. (KA)
8. Busbar rated (A) 630 - As shown
9. Degree of protection for compartments IP43 IP23 IP43
10. HV bushings - Plug-in -
11. LV bushings - Flat bars -
12. Vector group - Dyn11 -
13. Maximum ambient temp.(Deg. C) 50 50 50
14. Altitude (m) Less than 1000 1000 1000
15. Daily average temperature between 5 Deg. C and 40 Deg. C and max. Of 50 Deg. C according to IEC.
2.03 METAL ENCLOSURE
A. The metallic enclosure shall comprises of 3 parts such as:
1. A skid base made of U-channel.
2. An external envelope made of 2-mm thickness galvanized steel sheet with
2 doors, one for MV compartment and one for the LV compartment.
3. Roof.
B. The external envelope and the roof are to be painted with two coat paints.
C. The cooling of the transformer compartment shall be natural type ventilation.
D. All the doors of the kiosk shall befitted with dust proof joints.
2.04 MV COMPARTMENT
A. It contains a SF6 Ring Main Unit (RMU) ensuring the MV outgoing and transformer
protection functions.
B. The RMU comprises of two 630A load-break switches and one 200A circuit breaker (for RMU specification, see related section)
2.05 TRANSFORMER
A. Technical Data
1. Type Mineral oil, hermetically sealed
2. Standard IEC 60076 and SASO
3. Cooling ONAN
4. Rating According to the drawing
5. Primary 13.8 KV or according to the drawing
6. HV Tapings ± 2.5% ± 5%
7. HV Insulation Level 17.5 KV
8. Impulse KV peak 95 KV
9. Power frequency 38 KV rms
10. Secondary According to the drawing
11. Vector Group Dyn 11
12. Ambient temp. 50 °C
13. Dielectric temp. rise 50 Degree C
14. Winding temp. rise 55 Degree C
15. Rated imp. voltage 4 to 6 %
16. Terminals - Flat bars for L.V
- Plug-in bushing for MV
B. Magnetic Core
1. This shall be made from laminations of grain oriented silicon steel, insulated with mineral oxide; the method of cutting and stacking shall be "step lap", so as to optimise the level of no-load losses.
C. LV Windings
1. These shall be made from copper profile wire or aluminium or copper foil (according to the manufacturer's preference).
D. MV Windings
1. These shall be made of copper profile wire or aluminium or copper round wire (according to the manufacturer's preference).
E. MV Connections
1. The standard MV connections shall use porcelain bushings on the top of the transformer.
2. Fixed MV plug-in bushings, with MV mobile plug-in bushings - straight or elbow according to the orientation of the incoming cables - may be provided if specified in the other documents.
F. LV Connections
1. The LV connections shall be made using porcelain bushings up to 200 KVA, and flat-bars from 250 KVA onwards.
2. A LV air-insulated terminal cover may be provided if specified in the documents.
G. MV Tapping
1. The tapping which act on the highest voltage adapting the transformer to the real supply voltage value, shall be provided with an off-circuit tap-changer switch with a padlocking facility on the top cover of the transformer.
H. Tank
1. The tank of the transformer shall be made with flexible cooling corrugations, in order to absorb the expansion of the dielectric due to temperature variations.
2. The cover shall be bolted on top of the tank.
3. The tank shall be built in such a way as to avoid any water accumulation.
I. Dielectric and Component Material
1. The dielectric shall be mineral oil, class I & II according to IEC 60296.
2. The concentration in PCB has to be lower than the minimum detection rate of 2 ppm (parts per million).
3. The components of the transformer such as insulation material, varnish, painting, etc. have to be new and PCB-free.
4. The filling of the transformer shall be made under vacuum, in order to guarantee the maximum preservation of dielectric properties.
5. The live part of the transformer shall be previously oven dried so as to remove all residual humidity.
J. Gaskets
1. All the gaskets shall be resistant against the action of the mineral oil, at the working temperature.
K. Protection against Corrosion
1. The anticorrosion treatment of the tank and the cover shall comprise:
- An external degreasing and rinsing
- A hot phosphating operation
- A powdering through application of a polyester resin with an electrostatic spray gun (minimum thickness 40 to 50 microns)
- Final colour green grey RAL 7033
2. The main characteristics of the coating guarantee:
- A gloss of 30 to 60 % for an angle of 60° (measured according to ASTM-D523)
- A salt spray resistance of 1000 hours (measured according to ASTM-B117)
- A UV resistance without losses more than 10% gloss according to the RAL scale 1 (measured according to NFT 30-057, over a 3 months period).
- An adherence of between 0 and 1 (measured according to ASTM-D3359)
L. Accessories and standard equipment
1. The transformers shall be equipped with:
- 4 bi-directional flat rollers
- 2 lifting and untanking lugs
- 2 earthling terminals
- 1 filling plug
- 1 draining device
- 1 rating plate
- 1 "Danger Electricity" warning label
- 1 routine tests certificate
- 1 instruction manual for installation, commissioning and maintenance in English.
2. Protection
- The transformers shall be equipped with a DGPT2 protection relay including:
a. 1 gas detector/flow level indicator with one contact (for gas discharge and drop
in liquid level)
b. 1 over pressure contact (for internal pressure increase)
c. 2 thermostats for alarm and tripping (for internal temperature increase)
d. 1 dial type thermometer without contact.
2.06 LV COMPARTMENT
A. LV Compartment shall comply with IEC 60439-1 recommendations. (See related specification).
B. The LV compartment shall be located on the opposite side of the MV compartment and is totally segregated from the transformer compartment.
C. The accessible shall be through a double, gasketted, lockable door.
D. All components shall be erected on a painted chassis, 5mm angular, fixed onto the skid of the kiosk.
2.07 MISCELLANEOUS
A. Internal lighting controlled by door operated switch shall be provided in HV and LV section.
B. Socket outlet, 2P+E shall be provided in the LV compartment.
C. MCB's or Fuse-carrier with fuses links for protection of socket & lighting shall be provided.
D. All MV and LV cables shall be handled through the bottom.
E. Labeling shall be white on black background, in English language. Texts should be approved.
2.08 ROUTINE AND TYPE TESTS
A. Routine Tests
1. The substation shall be tested in the factory according to applicable IEC standards against the following routine tests, and official test certificate shall be produced for each one:
- Mechanical operation tests and checking the interlocking.
- Power-frequency withstands voltage test for 1minute.
- Check MV and LV wiring.
- LV equipment operation test.
- Usual visual examination.
2. The following tests shall be carried out on all the transformers after the manufactu¬ring, enabling an official test certificate to be produced for each one:
- Measurement of windings resistance.
- Measurement of the transformation ratio and vector group
- Measurement of impedance voltage and load loss
- Measurement of no load loss and no load current
- Applied voltage dielectric test
- Induced voltage dielectric test
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
B. Type Tests and Special Tests
1. The following tests may be requested for the transformers (if mentioned in the documents):
- Temperature rise test.
- Lightning impulse test.
- Short circuit test.
- Noise level measurements in accordance with IEC 60551.
- Measurement of partial discharges.
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
2. The manufacturer shall produce a test report from an official laboratory on a transformer of the same design as those produced.
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT ERECTION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
1.01 DESCRIPTION
A. This section cover the manufacture, furnish, install and test all equipment, accessories and materials required for the installation of package substations in accordance with specifications and drawings. Any material or equipment necessary for the proper operation not specified or described herein shall be deemed part of the specifications.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO Saudi Arabian Standards Organization.
2. IEC 60076-1 Power transformers
to 60076-5
3. IEC 60354 Loading guide for oil-immersed type power transformers.
4. IEC 60439-1 Type Tested and Partially type tested Assemblies.
5. CENELEC Harmonisation Documents:
- HD 398-1 to 398-5: 1980 + A3 1986 for power transformers
- HD 428-1 S1: 1992 for three-phase oil-immersed type distribution transformers 50 HZ, from 100 to 2500 KVA with highest voltage for equipment not exceeding 24 KV.
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed package substations.
C. If requested by the client, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of package substations transformers for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least three years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the client/client representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the client/client representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the client/client representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the client/client representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store package substations in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to package substation internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to outdoor package substations destined for use in three-phase MV/LV distribution systems.
B. Package Substation shall be a compact outdoor substation; factory assembled, metal enclosed type with galvanized steel sheet 2.0mm thick minimum. It should be designed, manufactured and tested in accordance with applicable IEC standards including IEC 60439-1.
C. The Substation should be composed of the following compartments, fully segregated by metal partitions and insulating materials with natural type ventilation:
1. A metallic enclosure for outdoor type.
2. Medium voltage compartment (SF6 Ring Main Unit – see related specification).
3. MV/LV Transformer compartment.
4. LV compartment (Main Distribution Board – see related specification).
2.02 TECHNICAL DATA
MV TR LV
1. Rated power (KVA) - as required -
2. Rated voltage (KV) 17.5 - 0.69
3. Service voltage (KV) 13.8 - 0.38
4. Rated frequency (HZ) 60 60 60
5. Rated insulation level (KV) 38 38 0.75
(Power-frequency for 1 minute withstand voltage)
6. Rated insulation level (KV peak) 95 95 8
(Impulse withstand voltage)
7. Short circuit withstand (sym.) at 20 - 30
Service voltage for 1 sec. (KA)
8. Busbar rated (A) 630 - As shown
9. Degree of protection for compartments IP43 IP23 IP43
10. HV bushings - Plug-in -
11. LV bushings - Flat bars -
12. Vector group - Dyn11 -
13. Maximum ambient temp.(Deg. C) 50 50 50
14. Altitude (m) Less than 1000 1000 1000
15. Daily average temperature between 5 Deg. C and 40 Deg. C and max. Of 50 Deg. C according to IEC.
2.03 METAL ENCLOSURE
A. The metallic enclosure shall comprises of 3 parts such as:
1. A skid base made of U-channel.
2. An external envelope made of 2-mm thickness galvanized steel sheet with
2 doors, one for MV compartment and one for the LV compartment.
3. Roof.
B. The external envelope and the roof are to be painted with two coat paints.
C. The cooling of the transformer compartment shall be natural type ventilation.
D. All the doors of the kiosk shall befitted with dust proof joints.
2.04 MV COMPARTMENT
A. It contains a SF6 Ring Main Unit (RMU) ensuring the MV outgoing and transformer
protection functions.
B. The RMU comprises of two 630A load-break switches and one 200A circuit breaker (for RMU specification, see related section)
2.05 TRANSFORMER
A. Technical Data
1. Type Mineral oil, hermetically sealed
2. Standard IEC 60076 and SASO
3. Cooling ONAN
4. Rating According to the drawing
5. Primary 13.8 KV or according to the drawing
6. HV Tapings ± 2.5% ± 5%
7. HV Insulation Level 17.5 KV
8. Impulse KV peak 95 KV
9. Power frequency 38 KV rms
10. Secondary According to the drawing
11. Vector Group Dyn 11
12. Ambient temp. 50 °C
13. Dielectric temp. rise 50 Degree C
14. Winding temp. rise 55 Degree C
15. Rated imp. voltage 4 to 6 %
16. Terminals - Flat bars for L.V
- Plug-in bushing for MV
B. Magnetic Core
1. This shall be made from laminations of grain oriented silicon steel, insulated with mineral oxide; the method of cutting and stacking shall be "step lap", so as to optimise the level of no-load losses.
C. LV Windings
1. These shall be made from copper profile wire or aluminium or copper foil (according to the manufacturer's preference).
D. MV Windings
1. These shall be made of copper profile wire or aluminium or copper round wire (according to the manufacturer's preference).
E. MV Connections
1. The standard MV connections shall use porcelain bushings on the top of the transformer.
2. Fixed MV plug-in bushings, with MV mobile plug-in bushings - straight or elbow according to the orientation of the incoming cables - may be provided if specified in the other documents.
F. LV Connections
1. The LV connections shall be made using porcelain bushings up to 200 KVA, and flat-bars from 250 KVA onwards.
2. A LV air-insulated terminal cover may be provided if specified in the documents.
G. MV Tapping
1. The tapping which act on the highest voltage adapting the transformer to the real supply voltage value, shall be provided with an off-circuit tap-changer switch with a padlocking facility on the top cover of the transformer.
H. Tank
1. The tank of the transformer shall be made with flexible cooling corrugations, in order to absorb the expansion of the dielectric due to temperature variations.
2. The cover shall be bolted on top of the tank.
3. The tank shall be built in such a way as to avoid any water accumulation.
I. Dielectric and Component Material
1. The dielectric shall be mineral oil, class I & II according to IEC 60296.
2. The concentration in PCB has to be lower than the minimum detection rate of 2 ppm (parts per million).
3. The components of the transformer such as insulation material, varnish, painting, etc. have to be new and PCB-free.
4. The filling of the transformer shall be made under vacuum, in order to guarantee the maximum preservation of dielectric properties.
5. The live part of the transformer shall be previously oven dried so as to remove all residual humidity.
J. Gaskets
1. All the gaskets shall be resistant against the action of the mineral oil, at the working temperature.
K. Protection against Corrosion
1. The anticorrosion treatment of the tank and the cover shall comprise:
- An external degreasing and rinsing
- A hot phosphating operation
- A powdering through application of a polyester resin with an electrostatic spray gun (minimum thickness 40 to 50 microns)
- Final colour green grey RAL 7033
2. The main characteristics of the coating guarantee:
- A gloss of 30 to 60 % for an angle of 60° (measured according to ASTM-D523)
- A salt spray resistance of 1000 hours (measured according to ASTM-B117)
- A UV resistance without losses more than 10% gloss according to the RAL scale 1 (measured according to NFT 30-057, over a 3 months period).
- An adherence of between 0 and 1 (measured according to ASTM-D3359)
L. Accessories and standard equipment
1. The transformers shall be equipped with:
- 4 bi-directional flat rollers
- 2 lifting and untanking lugs
- 2 earthling terminals
- 1 filling plug
- 1 draining device
- 1 rating plate
- 1 "Danger Electricity" warning label
- 1 routine tests certificate
- 1 instruction manual for installation, commissioning and maintenance in English.
2. Protection
- The transformers shall be equipped with a DGPT2 protection relay including:
a. 1 gas detector/flow level indicator with one contact (for gas discharge and drop
in liquid level)
b. 1 over pressure contact (for internal pressure increase)
c. 2 thermostats for alarm and tripping (for internal temperature increase)
d. 1 dial type thermometer without contact.
2.06 LV COMPARTMENT
A. LV Compartment shall comply with IEC 60439-1 recommendations. (See related specification).
B. The LV compartment shall be located on the opposite side of the MV compartment and is totally segregated from the transformer compartment.
C. The accessible shall be through a double, gasketted, lockable door.
D. All components shall be erected on a painted chassis, 5mm angular, fixed onto the skid of the kiosk.
2.07 MISCELLANEOUS
A. Internal lighting controlled by door operated switch shall be provided in HV and LV section.
B. Socket outlet, 2P+E shall be provided in the LV compartment.
C. MCB's or Fuse-carrier with fuses links for protection of socket & lighting shall be provided.
D. All MV and LV cables shall be handled through the bottom.
E. Labeling shall be white on black background, in English language. Texts should be approved.
2.08 ROUTINE AND TYPE TESTS
A. Routine Tests
1. The substation shall be tested in the factory according to applicable IEC standards against the following routine tests, and official test certificate shall be produced for each one:
- Mechanical operation tests and checking the interlocking.
- Power-frequency withstands voltage test for 1minute.
- Check MV and LV wiring.
- LV equipment operation test.
- Usual visual examination.
2. The following tests shall be carried out on all the transformers after the manufactu¬ring, enabling an official test certificate to be produced for each one:
- Measurement of windings resistance.
- Measurement of the transformation ratio and vector group
- Measurement of impedance voltage and load loss
- Measurement of no load loss and no load current
- Applied voltage dielectric test
- Induced voltage dielectric test
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
B. Type Tests and Special Tests
1. The following tests may be requested for the transformers (if mentioned in the documents):
- Temperature rise test.
- Lightning impulse test.
- Short circuit test.
- Noise level measurements in accordance with IEC 60551.
- Measurement of partial discharges.
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
2. The manufacturer shall produce a test report from an official laboratory on a transformer of the same design as those produced.
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT ERECTION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
OIL-IMMERSED MV/MV POWER TRANSFORMER
PART 1 - GENERAL
1.01 DESCRIPTION
A. This section cover the manufacturer, furnish, install and test all equipment, accessories and materials required for the installation of oil-immersed power transformer in accordance with specifications and drawings. Any material or equipment necessary for the proper operation not specified or described herein shall be deemed part of the specifications.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO Saudi Arabian Standards Organization.
2. IEC 60076-1 Power transformers
to 60076-5
3. IEC 60354 Loading guide for oil-immersed type power transformers.
4. CENELEC Harmonisation Documents:
- HD 398-1 to 398-5: 1980 + A3 1986 for power transformers
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed transformer.
C. If requested by the client, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of transformers for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least three years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the client/client representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the client/client representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the client/client representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the client/client representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store transformers in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to transformers internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to three-phase oil-immersed transformers, hermetically sealed with integral filling, insulation system with oil natural air natural (ONAN) cooling for indoor or outdoor installation destined for use in three-phase MV/MV distribution systems.
2.02 GENERAL REQUIREMENTS
A. Magnetic Core
1. This shall be made from laminations of grain oriented silicon steel, insulated with mineral oxide; the method of cutting and stacking shall be "step lap", so as to optimise the level of no-load losses.
B. Windings
1. These shall be made from copper profile wire or aluminium or copper foil (according to the manufacturer's preference).
C. MV Connections
1. The standard MV connections shall use porcelain bushings on the transformer.
2. Fixed MV plug-in bushings, with MV mobile plug-in bushings - straight or elbow according to the orientation of the incoming cables - may be provided if specified in the other documents.
D. Tapping
1. The tapping which act on the highest voltage adapting the transformer to the real supply voltage value, shall be provided with an off-circuit tap-changer switch with a padlocking facility on the top cover of the transformer.
2.03 MAIN CHARACTERISTIC OF CONSTRUCTION
A. Tank
1. The tank of the transformer shall be made with flexible cooling corrugations, in order to absorb the expansion of the dielectric due to temperature variations.
2. The cover shall be bolted on top of the tank.
3. The tank shall be built in such a way as to avoid any water accumulation.
B. Dielectric and Component Material
1. The dielectric shall be mineral oil, class I & II according to IEC 60296.
2. The concentration in PCB has to be lower than the minimum detection rate of 2 ppm (parts per million).
3. The components of the transformer such as insulation material, varnish, painting, etc. have to be new and PCB-free.
4. The filling of the transformer shall be made under vacuum, in order to guarantee the maximum preservation of dielectric properties.
5. The live part of the transformer shall be previously oven dried so as to remove all residual humidity.
C. Gaskets
1. All the gaskets shall be resistant against the action of the mineral oil, at the working temperature.
D. Protection Against Corrosion
1. The anticorrosion treatment of the tank and the cover shall comprise:
- An external degreasing and rinsing
- A hot phosphating operation
- A powdering through application of a polyester resin with an electrostatic spray gun (minimum thickness 40 to 50 microns)
- Final colour green grey RAL 7033
2. The main characteristics of the coating guarantee:
- A gloss of 30 to 60 % for an angle of 60° (measured according to ASTM-D523)
- A salt spray resistance of 1000 hours (measured according to ASTM-B117)
- A UV resistance without losses more than 10% gloss according to the RAL scale 1 (measured according to NFT 30-057, over a 3 months period).
- An adherence of between 0 and 1 (measured according to ASTM-D3359)
2.04 ACCESSORIES AND STANDARD EQUIPMENT
A. The transformers shall be equipped with:
1. 4 bi-directional flat rollers
2. 2 lifting and untanking lugs
3. 2 earthling terminals
4. 1 filling plug
5. 1 draining device
6. 1 rating plate
7. 1 "Danger Electricity" warning label
8. 1 routine tests certificate
9. 1 instruction manual for installation, commissioning and maintenance in English.
B. Protection
1. The transformers shall be equipped with a DGPT2 protection relay including:
- 1 gas detector/flow level indicator with one contact (for gas discharge and drop in liquid level)
- 1 over pressure contact (for internal pressure increase)
- 2 thermostats for alarm and tripping (for internal temperature increase)
- 1 dial type thermometer without contact.
2.05 ROUTINE AND TYPE TESTS
A. Routine Tests
The following tests shall be carried out on all the transformers after the manufactu¬ring, enabling an official test certificate to be produced for each one:
1. Measurement of windings resistance.
2. Measurement of the transformation ratio and vector group
3. Measurement of impedance voltage and load loss
4. Measurement of no load loss and no load current
5. Applied voltage dielectric test
6. Induced voltage dielectric test
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
B. Type Tests and Special Tests
The following tests may be requested (if mentioned in the documents):
1. Temperature rise test.
2. Lightning impulse test.
3. Short circuit test.
4. Noise level measurements in accordance with IEC 60551.
5. Measurement of partial discharges.
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
C. The manufacturer shall produce a test report from an official laboratory on a transformer of the same design as those produced.
Transformer Technical Data
• Type Hermetically sealed
• Rated power as shown on the drawings
• Cooling ONAN
• Standard IEC 60076 and SASO
• Thermal Class A
• Max. ambient temperature 50 Degree C
• Dielectric Mineral oil
• Dielectric temperature rise 50 Degree C
• Winding temperature rise 55 Degree C
• Max. altitude 1000 m
• Vector Group Dyn11
• Winding material Copper
• Primary voltage 13.8 KV or 33 KV or as required
• MV rated voltage 17.5 KV or 36 KV or as required
• Power-frequency withstand voltage 38 KV/70 KV
• Impulse withstand voltage - peak 95 KV/170 KV
• MV tapping range (off-voltage) +/ - 2.5 % +/- 5 %
• Secondary No-load voltage as required
• Frequency 60 HZ
• Rated impedance voltage as required
• MV Terminals Porcelain/Plug-in
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT ERECTION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
1.01 DESCRIPTION
A. This section cover the manufacturer, furnish, install and test all equipment, accessories and materials required for the installation of oil-immersed power transformer in accordance with specifications and drawings. Any material or equipment necessary for the proper operation not specified or described herein shall be deemed part of the specifications.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO Saudi Arabian Standards Organization.
2. IEC 60076-1 Power transformers
to 60076-5
3. IEC 60354 Loading guide for oil-immersed type power transformers.
4. CENELEC Harmonisation Documents:
- HD 398-1 to 398-5: 1980 + A3 1986 for power transformers
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed transformer.
C. If requested by the client, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of transformers for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least three years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the client/client representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the client/client representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the client/client representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the client/client representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store transformers in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to transformers internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to three-phase oil-immersed transformers, hermetically sealed with integral filling, insulation system with oil natural air natural (ONAN) cooling for indoor or outdoor installation destined for use in three-phase MV/MV distribution systems.
2.02 GENERAL REQUIREMENTS
A. Magnetic Core
1. This shall be made from laminations of grain oriented silicon steel, insulated with mineral oxide; the method of cutting and stacking shall be "step lap", so as to optimise the level of no-load losses.
B. Windings
1. These shall be made from copper profile wire or aluminium or copper foil (according to the manufacturer's preference).
C. MV Connections
1. The standard MV connections shall use porcelain bushings on the transformer.
2. Fixed MV plug-in bushings, with MV mobile plug-in bushings - straight or elbow according to the orientation of the incoming cables - may be provided if specified in the other documents.
D. Tapping
1. The tapping which act on the highest voltage adapting the transformer to the real supply voltage value, shall be provided with an off-circuit tap-changer switch with a padlocking facility on the top cover of the transformer.
2.03 MAIN CHARACTERISTIC OF CONSTRUCTION
A. Tank
1. The tank of the transformer shall be made with flexible cooling corrugations, in order to absorb the expansion of the dielectric due to temperature variations.
2. The cover shall be bolted on top of the tank.
3. The tank shall be built in such a way as to avoid any water accumulation.
B. Dielectric and Component Material
1. The dielectric shall be mineral oil, class I & II according to IEC 60296.
2. The concentration in PCB has to be lower than the minimum detection rate of 2 ppm (parts per million).
3. The components of the transformer such as insulation material, varnish, painting, etc. have to be new and PCB-free.
4. The filling of the transformer shall be made under vacuum, in order to guarantee the maximum preservation of dielectric properties.
5. The live part of the transformer shall be previously oven dried so as to remove all residual humidity.
C. Gaskets
1. All the gaskets shall be resistant against the action of the mineral oil, at the working temperature.
D. Protection Against Corrosion
1. The anticorrosion treatment of the tank and the cover shall comprise:
- An external degreasing and rinsing
- A hot phosphating operation
- A powdering through application of a polyester resin with an electrostatic spray gun (minimum thickness 40 to 50 microns)
- Final colour green grey RAL 7033
2. The main characteristics of the coating guarantee:
- A gloss of 30 to 60 % for an angle of 60° (measured according to ASTM-D523)
- A salt spray resistance of 1000 hours (measured according to ASTM-B117)
- A UV resistance without losses more than 10% gloss according to the RAL scale 1 (measured according to NFT 30-057, over a 3 months period).
- An adherence of between 0 and 1 (measured according to ASTM-D3359)
2.04 ACCESSORIES AND STANDARD EQUIPMENT
A. The transformers shall be equipped with:
1. 4 bi-directional flat rollers
2. 2 lifting and untanking lugs
3. 2 earthling terminals
4. 1 filling plug
5. 1 draining device
6. 1 rating plate
7. 1 "Danger Electricity" warning label
8. 1 routine tests certificate
9. 1 instruction manual for installation, commissioning and maintenance in English.
B. Protection
1. The transformers shall be equipped with a DGPT2 protection relay including:
- 1 gas detector/flow level indicator with one contact (for gas discharge and drop in liquid level)
- 1 over pressure contact (for internal pressure increase)
- 2 thermostats for alarm and tripping (for internal temperature increase)
- 1 dial type thermometer without contact.
2.05 ROUTINE AND TYPE TESTS
A. Routine Tests
The following tests shall be carried out on all the transformers after the manufactu¬ring, enabling an official test certificate to be produced for each one:
1. Measurement of windings resistance.
2. Measurement of the transformation ratio and vector group
3. Measurement of impedance voltage and load loss
4. Measurement of no load loss and no load current
5. Applied voltage dielectric test
6. Induced voltage dielectric test
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
B. Type Tests and Special Tests
The following tests may be requested (if mentioned in the documents):
1. Temperature rise test.
2. Lightning impulse test.
3. Short circuit test.
4. Noise level measurements in accordance with IEC 60551.
5. Measurement of partial discharges.
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
C. The manufacturer shall produce a test report from an official laboratory on a transformer of the same design as those produced.
Transformer Technical Data
• Type Hermetically sealed
• Rated power as shown on the drawings
• Cooling ONAN
• Standard IEC 60076 and SASO
• Thermal Class A
• Max. ambient temperature 50 Degree C
• Dielectric Mineral oil
• Dielectric temperature rise 50 Degree C
• Winding temperature rise 55 Degree C
• Max. altitude 1000 m
• Vector Group Dyn11
• Winding material Copper
• Primary voltage 13.8 KV or 33 KV or as required
• MV rated voltage 17.5 KV or 36 KV or as required
• Power-frequency withstand voltage 38 KV/70 KV
• Impulse withstand voltage - peak 95 KV/170 KV
• MV tapping range (off-voltage) +/ - 2.5 % +/- 5 %
• Secondary No-load voltage as required
• Frequency 60 HZ
• Rated impedance voltage as required
• MV Terminals Porcelain/Plug-in
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT ERECTION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
OIL-IMMERSED MV/LV DISTRIBUTION TRANSFORMER
PART 1 - GENERAL
1.01 DESCRIPTION
A. This section cover the manufacturer, furnish, install and test all equipment, accessories and materials required for the installation of oil-immersed distribution transformer in accordance with specifications and drawings. Any material or equipment necessary for the proper operation not specified or described herein shall be deemed part of the specifications.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO Saudi Arabian Standards Organization.
2. IEC 60076-1 Power transformers
to 60076-5
3. IEC 60354 Loading guide for oil-immersed type power transformers.
4. CENELEC Harmonisation Documents:
- HD 398-1 to 398-5: 1980 + A3 1986 for power transformers
- HD 428-1 S1: 1992 for three-phase oil-immersed type distribution transformers 50 HZ, from 100 to 2500 KVA with highest voltage for equipment not exceeding 24 KV.
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed transformer.
C. If requested by the client, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of transformers for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least three years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the client/client representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the client/client representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the client/client representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the client/client representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store transformers in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to transformers internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to three-phase oil-immersed transformers, hermetically sealed with integral filling, insulation system with oil natural air natural (ONAN) cooling for indoor or outdoor installation destined for use in three-phase MV/LV distribution systems.
2.02 GENERAL REQUIREMENTS
A. Magnetic Core
1. This shall be made from laminations of grain oriented silicon steel, insulated with mineral oxide; the method of cutting and stacking shall be "step lap", so as to optimise the level of no-load losses.
B. LV Windings
1. These shall be made from copper profile wire or aluminium or copper foil (according to the manufacturer's preference).
C. MV Windings
1. These shall be made of copper profile wire or aluminium or copper round wire (according to the manufacturer's preference).
D. MV Connections
1. The standard MV connections shall use porcelain bushings on the top of the transformer.
2. Fixed MV plug-in bushings, with MV mobile plug-in bushings - straight or elbow according to the orientation of the incoming cables - may be provided if specified in the other documents.
E. LV Connections
1. The LV connections shall be made using porcelain bushings up to 200 KVA, and flat-bars from 250 KVA onwards.
2. A LV air-insulated terminal cover may be provided if specified in the documents.
F. MV Tapping
1. The tapping which act on the highest voltage adapting the transformer to the real supply voltage value, shall be provided with an off-circuit tap-changer switch with a padlocking facility on the top cover of the transformer.
2.03 MAIN CHARACTERISTIC OF CONSTRUCTION
A. Tank
1. The tank of the transformer shall be made with flexible cooling corrugations, in order to absorb the expansion of the dielectric due to temperature variations.
2. The cover shall be bolted on top of the tank.
3. The tank shall be built in such a way as to avoid any water accumulation.
B. Dielectric and Component Material
1. The dielectric shall be mineral oil, class I & II according to IEC 60296.
2. The concentration in PCB has to be lower than the minimum detection rate of 2 ppm (parts per million).
3. The components of the transformer such as insulation material, varnish, painting, etc. have to be new and PCB-free.
4. The filling of the transformer shall be made under vacuum, in order to guarantee the maximum preservation of dielectric properties.
5. The live part of the transformer shall be previously oven dried so as to remove all residual humidity.
C. Gaskets
1. All the gaskets shall be resistant against the action of the mineral oil, at the working temperature.
D. Protection Against Corrosion
1. The anticorrosion treatment of the tank and the cover shall comprise:
- An external degreasing and rinsing
- A hot phosphating operation
- A powdering through application of a polyester resin with an electrostatic spray gun (minimum thickness 40 to 50 microns)
- Final colour green grey RAL 7033
2. The main characteristics of the coating guarantee:
- A gloss of 30 to 60 % for an angle of 60° (measured according to ASTM-D523)
- A salt spray resistance of 1000 hours (measured according to ASTM-B117)
- A UV resistance without losses more than 10% gloss according to the RAL scale 1 (measured according to NFT 30-057, over a 3 months period).
- An adherence of between 0 and 1 (measured according to ASTM-D3359)
2.04 ACCESSORIES AND STANDARD EQUIPMENT
A. The transformers shall be equipped with:
1. 4 bi-directional flat rollers
2. 2 lifting and untanking lugs
3. 2 earthling terminals
4. 1 filling plug
5. 1 draining device
6. 1 rating plate
7. 1 "Danger Electricity" warning label
8. 1 routine tests certificate
9. 1 instruction manual for installation, commissioning and maintenance in English.
B. Protection
1. The transformers shall be equipped with a DGPT2 protection relay including:
- 1 gas detector/flow level indicator with one contact (for gas discharge and drop in liquid level)
- 1 over pressure contact (for internal pressure increase)
- 2 thermostats for alarm and tripping (for internal temperature increase)
- 1 dial type thermometer without contact.
2.05 ROUTINE AND TYPE TESTS
A. Routine Tests
The following tests shall be carried out on all the transformers after the manufacturing, enabling an official test certificate to be produced for each one:
1. Measurement of windings resistance.
2. Measurement of the transformation ratio and vector group
3. Measurement of impedance voltage and load loss
4. Measurement of no load loss and no load current
5. Applied voltage dielectric test
6. Induced voltage dielectric test
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
B. Type Tests and Special Tests
The following tests may be requested (if mentioned in the documents):
1. Temperature rise test.
2. Lightning impulse test.
3. Short circuit test.
4. Noise level measurements in accordance with IEC 60551.
5. Measurement of partial discharges.
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
C. The manufacturer shall produce a test report from an official laboratory on a transformer of the same design as those produced.
Transformer Technical Data
· Type Hermetically sealed
· Rated power as shown on the drawings
· Cooling ONAN
· Standard IEC 60076 and SASO
· Thermal Class A
· Max. ambient temperature 50 Degree C
· Dielectric Mineral oil
· Dielectric temperature rise 50 Degree C
· Winding temperature rise 55 Degree C
· Max. altitude 1000 m
· Vector Group Dyn11
· Winding material Copper
· Primary voltage 13.8 KV
· MV rated voltage 17.5 KV
· Power-frequency withstand voltage 38 KV
· Impulse withstand voltage - peak 95 KV
· MV tapping range (off-voltage) +/ - 2.5 % +/- 5 %
· Secondary No-load voltage as required
· Frequency 60 HZ
· Rated impedance voltage 4 to 6 %
· MV Terminals Plug-in
· LV Terminals Flat-bars
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT ERECTION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
1.01 DESCRIPTION
A. This section cover the manufacturer, furnish, install and test all equipment, accessories and materials required for the installation of oil-immersed distribution transformer in accordance with specifications and drawings. Any material or equipment necessary for the proper operation not specified or described herein shall be deemed part of the specifications.
1.02 APPLICABLE CODES AND STANDARDS
A. The work shall be carried out in accordance with this specification, the contract drawings and the standards listed hereunder.
The following codes and standards provide an acceptable level of quality for materials and products:
1. SASO Saudi Arabian Standards Organization.
2. IEC 60076-1 Power transformers
to 60076-5
3. IEC 60354 Loading guide for oil-immersed type power transformers.
4. CENELEC Harmonisation Documents:
- HD 398-1 to 398-5: 1980 + A3 1986 for power transformers
- HD 428-1 S1: 1992 for three-phase oil-immersed type distribution transformers 50 HZ, from 100 to 2500 KVA with highest voltage for equipment not exceeding 24 KV.
1.03 QUALITY ASSURANCE
A. All materials and products shall be new, sound and uniform in quality, size, shape, color and texture and shall be free from defects.
B. The contractor shall be responsible for ensuring that the required standards of quality control as mentioned in relative sections are maintained for the proposed transformer.
C. If requested by the client, the supplier shall provide proof of application of a quality procedure complying with standards. This means:
1. use of a quality manual approved and signed by a management representative,
2. regular updating of this manual so that it reflects the most recent applicable quality control procedures,
3. ISO 9002 certification.
D. The manufacturer must have a sound experience in the field of transformers for not less than ten years, and should have a presentable reference list of the already supplied equipment of the same type and same make and that this equipment has been in satisfactory operation in Kingdom of Saudi Arabia for at least three years.
1.04 SUBMITTAL
A. Shop Drawings and Manufacturer's Data:
The contractor shall submit to the client/client representative for review, detailed dimensioned shop drawings and manufacturer's literature where deviations from the contract drawings or specification exist. Shop drawings and/or data sheets shall be based on information stated in the specifications and as shown on the contract drawings and shall show all pertinent deviations and data for the fabrication and complete installation.
Manufacturer's data sheets shall be submitted indicating the necessary installation dimensions, weights, materials and performance information. The above information may be provided by standard catalogue sheets marked to indicate the specific items provided.
B. Operation and Maintenance Instructions:
The contractor shall furnish data covering model, type and serial numbers, capacities, maintenance and operation of each major item of equipment or apparatus in accordance with the requirements of the contract documents. Operating instructions shall cover all phases of control.
C. Test Reports:
The contractor shall submit test reports to the client/client representative for review.
D. Recommended Spare Parts List:
The contractor shall submit recommended spare parts list to the client/client representative for review.
E. As Built Drawings:
The contractor shall submit the as built drawings to the client/client representative for review and approval.
1.05 COORDINATION
A. The contractor shall be held responsible for the proper coordination of all phases of the work under this contract.
B. It shall be the responsibility of the contractor to coordinate the work and equipment as specified herein with work to be performed and equipment to be furnished under other sections of the specifications in order to assure a complete and satisfactory installation.
1.06 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect and handle products to site as per manufacturer’s instructions.
B. Store transformers in clean and dry space. Inspect for damage. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris and traffic.
C. Lift only with lugs provided for the purpose. Handle carfully to avoid damage to transformers internal components, enclosure and finish.
PART 2 - PRODUCTION
2.01 GENERAL
A. The following specifications apply to three-phase oil-immersed transformers, hermetically sealed with integral filling, insulation system with oil natural air natural (ONAN) cooling for indoor or outdoor installation destined for use in three-phase MV/LV distribution systems.
2.02 GENERAL REQUIREMENTS
A. Magnetic Core
1. This shall be made from laminations of grain oriented silicon steel, insulated with mineral oxide; the method of cutting and stacking shall be "step lap", so as to optimise the level of no-load losses.
B. LV Windings
1. These shall be made from copper profile wire or aluminium or copper foil (according to the manufacturer's preference).
C. MV Windings
1. These shall be made of copper profile wire or aluminium or copper round wire (according to the manufacturer's preference).
D. MV Connections
1. The standard MV connections shall use porcelain bushings on the top of the transformer.
2. Fixed MV plug-in bushings, with MV mobile plug-in bushings - straight or elbow according to the orientation of the incoming cables - may be provided if specified in the other documents.
E. LV Connections
1. The LV connections shall be made using porcelain bushings up to 200 KVA, and flat-bars from 250 KVA onwards.
2. A LV air-insulated terminal cover may be provided if specified in the documents.
F. MV Tapping
1. The tapping which act on the highest voltage adapting the transformer to the real supply voltage value, shall be provided with an off-circuit tap-changer switch with a padlocking facility on the top cover of the transformer.
2.03 MAIN CHARACTERISTIC OF CONSTRUCTION
A. Tank
1. The tank of the transformer shall be made with flexible cooling corrugations, in order to absorb the expansion of the dielectric due to temperature variations.
2. The cover shall be bolted on top of the tank.
3. The tank shall be built in such a way as to avoid any water accumulation.
B. Dielectric and Component Material
1. The dielectric shall be mineral oil, class I & II according to IEC 60296.
2. The concentration in PCB has to be lower than the minimum detection rate of 2 ppm (parts per million).
3. The components of the transformer such as insulation material, varnish, painting, etc. have to be new and PCB-free.
4. The filling of the transformer shall be made under vacuum, in order to guarantee the maximum preservation of dielectric properties.
5. The live part of the transformer shall be previously oven dried so as to remove all residual humidity.
C. Gaskets
1. All the gaskets shall be resistant against the action of the mineral oil, at the working temperature.
D. Protection Against Corrosion
1. The anticorrosion treatment of the tank and the cover shall comprise:
- An external degreasing and rinsing
- A hot phosphating operation
- A powdering through application of a polyester resin with an electrostatic spray gun (minimum thickness 40 to 50 microns)
- Final colour green grey RAL 7033
2. The main characteristics of the coating guarantee:
- A gloss of 30 to 60 % for an angle of 60° (measured according to ASTM-D523)
- A salt spray resistance of 1000 hours (measured according to ASTM-B117)
- A UV resistance without losses more than 10% gloss according to the RAL scale 1 (measured according to NFT 30-057, over a 3 months period).
- An adherence of between 0 and 1 (measured according to ASTM-D3359)
2.04 ACCESSORIES AND STANDARD EQUIPMENT
A. The transformers shall be equipped with:
1. 4 bi-directional flat rollers
2. 2 lifting and untanking lugs
3. 2 earthling terminals
4. 1 filling plug
5. 1 draining device
6. 1 rating plate
7. 1 "Danger Electricity" warning label
8. 1 routine tests certificate
9. 1 instruction manual for installation, commissioning and maintenance in English.
B. Protection
1. The transformers shall be equipped with a DGPT2 protection relay including:
- 1 gas detector/flow level indicator with one contact (for gas discharge and drop in liquid level)
- 1 over pressure contact (for internal pressure increase)
- 2 thermostats for alarm and tripping (for internal temperature increase)
- 1 dial type thermometer without contact.
2.05 ROUTINE AND TYPE TESTS
A. Routine Tests
The following tests shall be carried out on all the transformers after the manufacturing, enabling an official test certificate to be produced for each one:
1. Measurement of windings resistance.
2. Measurement of the transformation ratio and vector group
3. Measurement of impedance voltage and load loss
4. Measurement of no load loss and no load current
5. Applied voltage dielectric test
6. Induced voltage dielectric test
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
B. Type Tests and Special Tests
The following tests may be requested (if mentioned in the documents):
1. Temperature rise test.
2. Lightning impulse test.
3. Short circuit test.
4. Noise level measurements in accordance with IEC 60551.
5. Measurement of partial discharges.
(All these tests shall be in accordance with IEC 60076-1 to 60076-5 standards).
C. The manufacturer shall produce a test report from an official laboratory on a transformer of the same design as those produced.
Transformer Technical Data
· Type Hermetically sealed
· Rated power as shown on the drawings
· Cooling ONAN
· Standard IEC 60076 and SASO
· Thermal Class A
· Max. ambient temperature 50 Degree C
· Dielectric Mineral oil
· Dielectric temperature rise 50 Degree C
· Winding temperature rise 55 Degree C
· Max. altitude 1000 m
· Vector Group Dyn11
· Winding material Copper
· Primary voltage 13.8 KV
· MV rated voltage 17.5 KV
· Power-frequency withstand voltage 38 KV
· Impulse withstand voltage - peak 95 KV
· MV tapping range (off-voltage) +/ - 2.5 % +/- 5 %
· Secondary No-load voltage as required
· Frequency 60 HZ
· Rated impedance voltage 4 to 6 %
· MV Terminals Plug-in
· LV Terminals Flat-bars
PART 3 - EXECUTION
3.01 WORKMANSHIP
A. Materials, products and equipment furnished by the contractor, shall be installed and all work shall be performed in a first-class workmanship manner, in conformity with the best trade practices and the printed directions of the applicable manufacturers; by skilled workers equipped to produce satisfactory results; in a safe, substantial manner so as to avoid undue stresses, rigid enough to prevent undue movement, so as to present a neat, orderly appearance and to facilitate operating, servicing, maintenance and repairing.
3.02 FOUNDATIONS AND SUPPORTS
A. The contractor shall provide concrete pedestals, anchor bolts, hangers, channels, saddles, etc., for installation of equipment and apparatus shown on the drawings and specified in the various sections.
3.03 EQUIPMENT ERECTION
A. All electrical equipment shall be installed in accordance with the manufacturer's recommendations, good electrical engineering practice, and the relevant drawings and specifications.
B. All metal surfaces to be bolted shall be thoroughly cleaned before assembly. The connections shall be tightened with manual torque wrenches to the manufacturer's erection instructions.
3.04 EQUIPMENT TESTING AND COMMISSIONING
A. After the installation is complete and properly adjusted, the contractor shall conduct operating tests. The various equipment and systems shall be demonstrated to operate in accordance with the requirements of the contract documents. Tests shall be performed in the presence of the client/client representative. The contractor shall provide electric power, instruments and personnel necessary for performing the various tests.
B. The testing of all electrical equipment shall include, but not be limited to, the items below. This shall be in addition to testing specified elsewhere in this specification.
1. General equipment check.
2. Field wiring and ground system verification.
3. Equipment adjustment.
LOW VOLTAGE POWER FACTOR CORRECTION EQUIPMENT
1 ) GENERAL
This articles specifies the requirements for the design , manufacture , testing of low voltage power factor corrections sets with all necessary ancillary equipment.
Three phase automatic power factor correction sets shall be installed indoor. Installation will be carried out by others and all relative information to enable the installation to be carried out efficiently shall be provided.
2 ) APPLICABLE STANDARDS
The design of the low voltage capacitor bank and accessories shall comply with the requirements of the latest current edition of following standards and with the specific requirements of this specification.
IEC60831 : Part 1&2- Shunt power capacitors of the self healing type for a.c systems having rated voltage up to and including 1 kV.
IEC 60439-1 : Low Voltage Switchgear and Controlgear Assemblies.
IEC 60947 : Low Voltage Switchgear
Part 2 : Circuit Breakers
Part 4 : Controlgear for voltages up to and including 1000 V a.c .
IEC 60269 : LV fuses.
IEC 60289 : Reactors
IEC 60529 : Degree of protection provided by enclosures ( IP code ).
3 ) DESIGN CONDITIONS
3-1 ) Ambient temperature
The LV capacitor banks shall be designed for the following ambient temperature inside the electrical room :
Maximum : 40°C
Average over 24 hours : 35°C
Annual average : 25°C .
Minimum : -5°C
In case of higher temperature, the components must be overrated.
With overrated components ( capacitors, reactors, fans ), the LV capacitor banks are able to withstand the following ambient temperature inside the electrical room :
Maximum : 50°C
Average over 24 hours : 45°C
Annual average : 35°C
Minimum : - 5°C
3-2 ) Altitude
The LV capacitor bank shall be designed to be installed at a maximum of
2000 m.
3-3 ) Humidity
The humidity withstand by the equipment shall be according to IEC 60439-1.
3-4 ) Site pollution conditions
The site pollution conditions shall be maximum class 3 according to IEC 60815
4 ) ELECTRICAL SYSTEM CHARACTERISTICS
4-1 ) Low voltage network system
Nominal system voltage : 400 or 415 V
Voltage tolerance ( 400 V ) : +/-10 %
Rated frequency : 60 Hz
4-2 ) Harmonic pollution
The capacitor bank shall be designed to withstand harmonic pollution and avoid harmonic amplification.
The following rules shall be taken into account.
Capacitor rated 400/415 V ( for 400 V network ) shall be used if the power of harmonic generator in kVA is lower or equal than 15 % of the power of the transformer.
Capacitor rated 470 V ( for 400 V network ) shall be used if the power of harmonic generator is between 15 and 25 % of the power of the transformer.
Capacitor rated 470 V with detuned reactors shall be used if the power of harmonic generator in kVA is between 25 and 50 % of the power of transformer.
5 ) POWER SUPPLIES
Power supplies for LV capacitor bank shall be :
400/415 V 3 phases , 60 Hz, 3 wire .
230 V single phase 60 Hz for control circuits, fans and anti-condensation heaters ( if there are ).
6 ) INSPECTION AND TESTING
Tests shall be performed at the manufacturer’s works in accordance with the relevant IEC standards .
The tests shall include :
Routine tests for capacitor bank :
Inspection for conformity with the specifications
Dielectric test on power circuit : 2,5 KV
Dielectric test on control circuit : 1 KV
The routine test for complete capacitor banks shall be carried out on an automatic. assembly line.
During inspection, routine test shall be carried out only on some samples ( 2 or 3 capacitor banks ).
Routine tests for capacitor :
Voltage withstand test between terminals ( 2 s )
Capacitance measurement
Loss angle measurement on similar capacitor
During inspection, routine test shall not be performed again.
Type tests for capacitor :
Type testing shall be only supplied for loose capacitors on similar capacitor. Type test certificate shall be issued by an independent test station of international repute.
Type tests for power factor controller and contactors.
Type test shall be supplied for power factor controller and contactors. Type test certificate shall be issued by an independent test station of international repute.
7 ) CAPACITORS
The capacitors shall be low-losses units, tested in accordance with IEC60831 part 1&2. Each element is to be of a dry self healing metallised polypropylene film and to be housed in an individual case.
A protection system shall be fitted to each element which shall comprise an HRC cartridge, an integral discharge resistor and an overpressure disconnect device.
Each element forming the three phase capacitor shall be fitted with an internal discharge resistor to ensure that the capacitor is discharged to a voltage not exceeding 50 V measured at the capacitors terminals, one minute after disconnection from the power supply.
The use of polychlorinated biphenols ( PCB ) and oil as capacitor impregnation is not acceptable.
The capacitor looses in Watts shall not exceed 0.7 W/kvar discharge resistor included.
7-1 ) Enclosure and connection
The group of element forming a three phase capacitor unit shall be installed in a plastic enclosure.
The capacitor shall be indoor type.
Each capacitor shall be provided with three terminal pads and shall not required earth connection.
7-2 ) Certification
The three phase capacitor shall be designed and manufactured in a ISO 9001 and ISO 14000 certified plant.
7-3 ) Technical data
Tolerance on capacitance value : 0, + 10 %.
Insulation level :
60 Hz , 1 minute withstand voltage : 6 kV
1.2 / 50 µs : 11 kV
Temperature class : - 25 / D
Surrounding temperature :
Maximum : 55 °C
Average over 24 hours : 45°C
Annual average : 35°C
Admissible current overloads : 30 %
Admissible voltage overloads :
8 h in any 24 h period : 10 %
30 min in any 24 h period : 15 %
5 min in any 24 h period : 20 %
1 min in any 24 h period : 30 %
8 ) POWER FACTOR CONTROLLER
The power factor controller shall be of the electronic type capable of switching capacitor contactors in 12 steps.
The technical specification should be as follows :
Connection type : Line to line or Line to neutral .
Connection features : Insensitive to CT direction / Insensitive to phase rotation polarity
Voltage input : 220 / 240 V
Voltage measurement :
Frequency : 60 Hz ( +/- 1 Hz )
Current input : CT …../ 5 A class 1 .
Step output contacts : 12,volt free contacts
Alarm output contact : 1 ,volt free contact
Momentary no voltage function : Disconnection of all steps after voltage greater than 15 ms, automatic reconnection
Step configuration programming : Fixed / Auto / Not used .
Information provide :
Cosine phi
Connected steps
Period before switching
Step output status ( capacitance loos survey )
Load and reactive current
Total voltage harmonic distortion
Voltage , temperature, Power ( S,P,Q)
Voltage harmonic spectrum ( 3,5,7,11,13 )
Alarms and warning :
Low power cosine phi
Hunting
Abnormal cosine phi
Overcompensation
Frequency not detected
Over current
Under voltage
Over voltage
Over temperature
Total voltage harmonic distortion
Capacitor overload
Power factor setting : Digital , 0.8 ind to 0.9 cap
C/K setting : Automatic search or manual setting
Accuracy class : 1.5 %
Display : 7 segments + l.e.d
Temperature : Working state 0 to 50°C
9 ) CONTACTORS
Contactors shall be used to switch capacitors in or out of service. They shall comply with IEC 60947 and shall have a rating suitable for the service required. The contactors should be provide with inrush limitation to reduce the magnitude of transient overvoltage to a safe level.
The contactors shall be LC1-D.K range or similar.
The pre-insertion resistances to limit the inrush current shall only be switched into circuit during the contactor closing and opening cycle. When the main contacts are closed, the resistances shall be disconnected. This limit the time the resistances are in circuit and the heat produced to give a long working life.
The electrical durability at nominal load shall be 300 000 operation cycles.
10 ) FUSES
The steps of the capacitor bank shall be protected by fuses. One set of fuses could be used to protect one or 2 steps maximum. Fuses shall be of the HRC cartridge approved type to IEC 60269. Fuse shall be correctly sized according the type offered.
11 ) REACTORS
Detuned reactors shall be used in case of harmonic pollution ( see chapter n°3 )
The detuned reactor shall be three phase iron core with aluminium or cooper winding.
The reactor shall comply with IEC 60289.
Tolerance : +/- 5 %
Tolerance between phase : Lmax/Lmin < 1.07
Tuning order : 4.3 ( relative impedance : 5.4 % )
Harmonic current spectrum for tuning order 4.3 :
I3 = 2 % I1
I5 = 69 % I1
I7 = 19 % I1
I11 = 6 % I1
Permissible overload fundamental current : 1.1 time the nominal current ( I1 ).
Insulation level : 1.1 kV according to IEC 6076
Test voltage ( coil to core ) : 3 kV 1 minute
Distance between terminals and earth : 20 mm
12 ) TRANSFORMER 400/230 V 60 HZ
A voltage transformer 400/230 V shall be used to feed the auxiliary supply.
13 ) CURRENT TRANSFORMER
The current transformer shall comply with IEC 6044 and shall be of 5 A output, class 1, 5 VA minimum.
The current transformer will be supplied by the contractor.
14 ) CABLES
13-1 ) Control cables
Small wiring shall be carried out in PVC insulated 750 V conductor and with core ferruled.
The cross section shall be minimum 1mm² .
The colours used shall be red, black, white, Yellow/Green .
Plastic clips shall be fitted at the end of the conductor to identify it.
13-2 ) Power cable
The power cable used shall be black PVC insulated 1000V , 1000V2K type.
No identification of each cable shall be done.
15 ) DESIGN FEATURES
The equipment shall be housed in a metal enclosure with an IP 31 protection degree.
The capacitor bank shall have a protection against direct contact when door is opened.
According to the reactive power and the ambient temperature the capacitor bank should be forced cooling.
The fan shall be controlled by a thermal probe.
The capacitor bank shall be made of compensation modules . Each modules are manufactured with capacitors, contactors and fuses. The modules shall be fully tested before being fitted inside the cubicle.
Each panel shall be fitted with an earth terminal in the form of a 10 mm diameter threaded bolt and fitted with two nuts and washers.
14-1 ) Design data
IEC standard : 60439-1
Protection degree : IP 21D, Indoor type.
Insulation level : 0,66 kV
Withstand 60 HZ , 1 minute : 2.5 kV
Short circuit level for 1 second : 25 kA
Gland plates : Un-drilled
Incoming cable entry : Bottom .
14-2 ) Enclosure thickness
The thickness of the metal sheet of the enclosure shall be 1.5 mm.
However some metal parts and devices inside the enclosure may have a lower thickness.
14-3 ) Surface treatment / Painting
14-3-1 )Surface treatment :
The metalic parts of the enclosure shall be :
washed at 40°C minimum to take of grease.
Rinsed in water.
14-3-2 ) Painting :
A power Epoxy/Polyester shall be applied with a minimum thickness of 30 microns.
Epoxy protects against chemical attack and polyester protects against mechanical attack.
The painting shall be polymerised into an oven.
Without any specific information or requirement the colour shall be the standard of the supplier.
14-4 ) Rating plate
Self-stick shall be fitted inside the cubicle with the following information :
Reactive power
Nominal voltage
Frequency
IEC 60439 standard compliance
14-5 ) Components identification.
Self-stick shall be used to identify each components fitted in the capacitor banks ( capacitors, contactors, power factor controller, fuses, reactors ( if there are ) ) .
This articles specifies the requirements for the design , manufacture , testing of low voltage power factor corrections sets with all necessary ancillary equipment.
Three phase automatic power factor correction sets shall be installed indoor. Installation will be carried out by others and all relative information to enable the installation to be carried out efficiently shall be provided.
2 ) APPLICABLE STANDARDS
The design of the low voltage capacitor bank and accessories shall comply with the requirements of the latest current edition of following standards and with the specific requirements of this specification.
IEC60831 : Part 1&2- Shunt power capacitors of the self healing type for a.c systems having rated voltage up to and including 1 kV.
IEC 60439-1 : Low Voltage Switchgear and Controlgear Assemblies.
IEC 60947 : Low Voltage Switchgear
Part 2 : Circuit Breakers
Part 4 : Controlgear for voltages up to and including 1000 V a.c .
IEC 60269 : LV fuses.
IEC 60289 : Reactors
IEC 60529 : Degree of protection provided by enclosures ( IP code ).
3 ) DESIGN CONDITIONS
3-1 ) Ambient temperature
The LV capacitor banks shall be designed for the following ambient temperature inside the electrical room :
Maximum : 40°C
Average over 24 hours : 35°C
Annual average : 25°C .
Minimum : -5°C
In case of higher temperature, the components must be overrated.
With overrated components ( capacitors, reactors, fans ), the LV capacitor banks are able to withstand the following ambient temperature inside the electrical room :
Maximum : 50°C
Average over 24 hours : 45°C
Annual average : 35°C
Minimum : - 5°C
3-2 ) Altitude
The LV capacitor bank shall be designed to be installed at a maximum of
2000 m.
3-3 ) Humidity
The humidity withstand by the equipment shall be according to IEC 60439-1.
3-4 ) Site pollution conditions
The site pollution conditions shall be maximum class 3 according to IEC 60815
4 ) ELECTRICAL SYSTEM CHARACTERISTICS
4-1 ) Low voltage network system
Nominal system voltage : 400 or 415 V
Voltage tolerance ( 400 V ) : +/-10 %
Rated frequency : 60 Hz
4-2 ) Harmonic pollution
The capacitor bank shall be designed to withstand harmonic pollution and avoid harmonic amplification.
The following rules shall be taken into account.
Capacitor rated 400/415 V ( for 400 V network ) shall be used if the power of harmonic generator in kVA is lower or equal than 15 % of the power of the transformer.
Capacitor rated 470 V ( for 400 V network ) shall be used if the power of harmonic generator is between 15 and 25 % of the power of the transformer.
Capacitor rated 470 V with detuned reactors shall be used if the power of harmonic generator in kVA is between 25 and 50 % of the power of transformer.
5 ) POWER SUPPLIES
Power supplies for LV capacitor bank shall be :
400/415 V 3 phases , 60 Hz, 3 wire .
230 V single phase 60 Hz for control circuits, fans and anti-condensation heaters ( if there are ).
6 ) INSPECTION AND TESTING
Tests shall be performed at the manufacturer’s works in accordance with the relevant IEC standards .
The tests shall include :
Routine tests for capacitor bank :
Inspection for conformity with the specifications
Dielectric test on power circuit : 2,5 KV
Dielectric test on control circuit : 1 KV
The routine test for complete capacitor banks shall be carried out on an automatic. assembly line.
During inspection, routine test shall be carried out only on some samples ( 2 or 3 capacitor banks ).
Routine tests for capacitor :
Voltage withstand test between terminals ( 2 s )
Capacitance measurement
Loss angle measurement on similar capacitor
During inspection, routine test shall not be performed again.
Type tests for capacitor :
Type testing shall be only supplied for loose capacitors on similar capacitor. Type test certificate shall be issued by an independent test station of international repute.
Type tests for power factor controller and contactors.
Type test shall be supplied for power factor controller and contactors. Type test certificate shall be issued by an independent test station of international repute.
7 ) CAPACITORS
The capacitors shall be low-losses units, tested in accordance with IEC60831 part 1&2. Each element is to be of a dry self healing metallised polypropylene film and to be housed in an individual case.
A protection system shall be fitted to each element which shall comprise an HRC cartridge, an integral discharge resistor and an overpressure disconnect device.
Each element forming the three phase capacitor shall be fitted with an internal discharge resistor to ensure that the capacitor is discharged to a voltage not exceeding 50 V measured at the capacitors terminals, one minute after disconnection from the power supply.
The use of polychlorinated biphenols ( PCB ) and oil as capacitor impregnation is not acceptable.
The capacitor looses in Watts shall not exceed 0.7 W/kvar discharge resistor included.
7-1 ) Enclosure and connection
The group of element forming a three phase capacitor unit shall be installed in a plastic enclosure.
The capacitor shall be indoor type.
Each capacitor shall be provided with three terminal pads and shall not required earth connection.
7-2 ) Certification
The three phase capacitor shall be designed and manufactured in a ISO 9001 and ISO 14000 certified plant.
7-3 ) Technical data
Tolerance on capacitance value : 0, + 10 %.
Insulation level :
60 Hz , 1 minute withstand voltage : 6 kV
1.2 / 50 µs : 11 kV
Temperature class : - 25 / D
Surrounding temperature :
Maximum : 55 °C
Average over 24 hours : 45°C
Annual average : 35°C
Admissible current overloads : 30 %
Admissible voltage overloads :
8 h in any 24 h period : 10 %
30 min in any 24 h period : 15 %
5 min in any 24 h period : 20 %
1 min in any 24 h period : 30 %
8 ) POWER FACTOR CONTROLLER
The power factor controller shall be of the electronic type capable of switching capacitor contactors in 12 steps.
The technical specification should be as follows :
Connection type : Line to line or Line to neutral .
Connection features : Insensitive to CT direction / Insensitive to phase rotation polarity
Voltage input : 220 / 240 V
Voltage measurement :
Frequency : 60 Hz ( +/- 1 Hz )
Current input : CT …../ 5 A class 1 .
Step output contacts : 12,volt free contacts
Alarm output contact : 1 ,volt free contact
Momentary no voltage function : Disconnection of all steps after voltage greater than 15 ms, automatic reconnection
Step configuration programming : Fixed / Auto / Not used .
Information provide :
Cosine phi
Connected steps
Period before switching
Step output status ( capacitance loos survey )
Load and reactive current
Total voltage harmonic distortion
Voltage , temperature, Power ( S,P,Q)
Voltage harmonic spectrum ( 3,5,7,11,13 )
Alarms and warning :
Low power cosine phi
Hunting
Abnormal cosine phi
Overcompensation
Frequency not detected
Over current
Under voltage
Over voltage
Over temperature
Total voltage harmonic distortion
Capacitor overload
Power factor setting : Digital , 0.8 ind to 0.9 cap
C/K setting : Automatic search or manual setting
Accuracy class : 1.5 %
Display : 7 segments + l.e.d
Temperature : Working state 0 to 50°C
9 ) CONTACTORS
Contactors shall be used to switch capacitors in or out of service. They shall comply with IEC 60947 and shall have a rating suitable for the service required. The contactors should be provide with inrush limitation to reduce the magnitude of transient overvoltage to a safe level.
The contactors shall be LC1-D.K range or similar.
The pre-insertion resistances to limit the inrush current shall only be switched into circuit during the contactor closing and opening cycle. When the main contacts are closed, the resistances shall be disconnected. This limit the time the resistances are in circuit and the heat produced to give a long working life.
The electrical durability at nominal load shall be 300 000 operation cycles.
10 ) FUSES
The steps of the capacitor bank shall be protected by fuses. One set of fuses could be used to protect one or 2 steps maximum. Fuses shall be of the HRC cartridge approved type to IEC 60269. Fuse shall be correctly sized according the type offered.
11 ) REACTORS
Detuned reactors shall be used in case of harmonic pollution ( see chapter n°3 )
The detuned reactor shall be three phase iron core with aluminium or cooper winding.
The reactor shall comply with IEC 60289.
Tolerance : +/- 5 %
Tolerance between phase : Lmax/Lmin < 1.07
Tuning order : 4.3 ( relative impedance : 5.4 % )
Harmonic current spectrum for tuning order 4.3 :
I3 = 2 % I1
I5 = 69 % I1
I7 = 19 % I1
I11 = 6 % I1
Permissible overload fundamental current : 1.1 time the nominal current ( I1 ).
Insulation level : 1.1 kV according to IEC 6076
Test voltage ( coil to core ) : 3 kV 1 minute
Distance between terminals and earth : 20 mm
12 ) TRANSFORMER 400/230 V 60 HZ
A voltage transformer 400/230 V shall be used to feed the auxiliary supply.
13 ) CURRENT TRANSFORMER
The current transformer shall comply with IEC 6044 and shall be of 5 A output, class 1, 5 VA minimum.
The current transformer will be supplied by the contractor.
14 ) CABLES
13-1 ) Control cables
Small wiring shall be carried out in PVC insulated 750 V conductor and with core ferruled.
The cross section shall be minimum 1mm² .
The colours used shall be red, black, white, Yellow/Green .
Plastic clips shall be fitted at the end of the conductor to identify it.
13-2 ) Power cable
The power cable used shall be black PVC insulated 1000V , 1000V2K type.
No identification of each cable shall be done.
15 ) DESIGN FEATURES
The equipment shall be housed in a metal enclosure with an IP 31 protection degree.
The capacitor bank shall have a protection against direct contact when door is opened.
According to the reactive power and the ambient temperature the capacitor bank should be forced cooling.
The fan shall be controlled by a thermal probe.
The capacitor bank shall be made of compensation modules . Each modules are manufactured with capacitors, contactors and fuses. The modules shall be fully tested before being fitted inside the cubicle.
Each panel shall be fitted with an earth terminal in the form of a 10 mm diameter threaded bolt and fitted with two nuts and washers.
14-1 ) Design data
IEC standard : 60439-1
Protection degree : IP 21D, Indoor type.
Insulation level : 0,66 kV
Withstand 60 HZ , 1 minute : 2.5 kV
Short circuit level for 1 second : 25 kA
Gland plates : Un-drilled
Incoming cable entry : Bottom .
14-2 ) Enclosure thickness
The thickness of the metal sheet of the enclosure shall be 1.5 mm.
However some metal parts and devices inside the enclosure may have a lower thickness.
14-3 ) Surface treatment / Painting
14-3-1 )Surface treatment :
The metalic parts of the enclosure shall be :
washed at 40°C minimum to take of grease.
Rinsed in water.
14-3-2 ) Painting :
A power Epoxy/Polyester shall be applied with a minimum thickness of 30 microns.
Epoxy protects against chemical attack and polyester protects against mechanical attack.
The painting shall be polymerised into an oven.
Without any specific information or requirement the colour shall be the standard of the supplier.
14-4 ) Rating plate
Self-stick shall be fitted inside the cubicle with the following information :
Reactive power
Nominal voltage
Frequency
IEC 60439 standard compliance
14-5 ) Components identification.
Self-stick shall be used to identify each components fitted in the capacitor banks ( capacitors, contactors, power factor controller, fuses, reactors ( if there are ) ) .
Subscribe to:
Posts (Atom)